I'm sure I can calculate how much off the the DRO is from actual movement and 
get the OUTPUT_SCALE right, I was just thinking that the X and Y axis is off by 
a factor of 5, that maybe I was missing something.

>>>bidirectional lead screw compensation<<< What is this?

>>>Having gears between the encoder and leadscrew is a bad idea, unless you 
actually mean timing belt sprockets.<<< 
Yes sorry, I am talking about the timing belt sprocket.

Bruce

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