On Sun, 9/22/13, Stuart Stevenson <stus...@gmail.com> wrote:

 Gentlemen,
   I want to control a hydraulic cylinder (extension and
 retraction) with
 LinuxCNC.
 I want to use an axial piston swash plate pump.
 I want to control the swash plate with a servo motor.
 I will install a linear scale for position feedback.
 The actuator/end effector ratio is at least 5:1 so the scale
 would not need
 to be super high resolution.
 Has anyone done this?
 What are the problems?
 thanks
 Stuart
 
If there's a fixed relationship between rotations of the pump and 
extension/retraction of the cylinder, you could put a rotary encoder on the 
pump or motor and simple limit switches on the cylinder. That'd only work in a 
constant volume system without any leakdown while running.

If it leaks down while at rest, to the point where the cylinder fully retracts 
or extends so that the limit switch is triggered, the control system would know 
where things are when started. Otherwise it'd need to home the cylinder to the 
switch before commencing regular operation if the cylinder doesn't stay exactly 
in place with the control system off.

If the cylinder isn't used in an environment where the linear scale could be 
damaged, then any 'slippage' in the hydraulics wouldn't matter. Just run the 
pump as needed to get the linear encoder to the desired position.

Another possibility is putting the encoder on whatever load it is the hydraulic 
cylinder is moving. If it's tilting a hinged plate the encoder could be mounted 
between the plate and its non-moving base or put a rotary one right at the 
hinge.

If you just need the cylinder to shift between two points without any need for 
position control in between, it wouldn't need an encoder, just a couple of 
limit switches that communicate it has reached one or the other. As a failsafe 
use a time out so that if it doesn't cycle in the expected time the system will 
shut down.

I like the concept of directly measuring the movement instead of measuring the 
input and expecting the rest of the mechanism from there to the other end to 
always be accurate and functioning.

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