On Mon, 30 Sep 2013 17:33:55 -0700, you wrote:

>On Mon, 2013-09-30 at 18:23 -0600, Gregg Eshelman wrote:
>> How about trying a different resin? Call Smooth-On and see if they have 
>> any recommendations that may fit your needs.
>> 
>> Or perhaps an epoxy might work better? There are many manufacturers of 
>> those. One that looks like they have some interesting products is West 
>> Systems.
>
>West Systems is well thought of in the boating world. 
>Nice easy ratio for catalyzing. Fairly long open times. 

I've used West epoxy resins quite a bit, both lay up and vacuum bagged.
It works very well and there is extensive help and documentation on
their web site. It's a lay up resin, not a casting resin. If you mix a
paper cup of the stuff and leave it, it gets so hot it will burn the cup
and catch fire - done it :)

A friend of mine has a molding company and they use West epoxy a lot.
Bubbles, if introduced are by poor mixing technique or out gassing from
the mold. Epoxy gets hot as it cures, any air or moisture in the mold
material will cause bubbles in the finish as it heats up during curing. 

Resin based molds should be post cured during their manufacturing
process to a higher temperature than the curing temperature of the resin
otherwise the mold will distort. 

His epoxy moldings are oven cured at 60C low vacuum (5lbs), some of the
aerospace and automotive carbon fibre work he does is at 150C + and high
vacuum.

Having said that West epoxy also cures fine at room temperatures, just
takes longer.

Steve Blackmore
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