hi
About powerful welding machine that have higher welding current.
i think that if main goal is to deposit as much as possible metal than it
is good. like in structural steel manufacturer but in my case people-
customers will bring caliber-micrometer- indicator - all imaginary
measuring instruments to see how close deposited part to original
print-model. i think in this case use of smaller wire will be better -
0.022  something like that. yes it will take longer time to deposit but
accuracy of part is most important part.
maybe in the future possible to use two welders - like one for rough and
one for finish work-- heavy welder will fast deposit as much as possible
and small welder will do only external boundary to make part more accurate
-- close to the print dimensions etc.
some ideas

aram




On Thu, Jul 31, 2014 at 8:27 AM, Dave Cole <[email protected]> wrote:

> My phase converter is wired very close to this diagram.
>
> http://www.metalwebnews.com/howto/ph-conv/fig1.html
>
> I've made two of them using surplus 10hp 3 phase motors.  For a while I
> could buy surplus 10hp motors that were new for
> about $200.   That was about 14 years ago.
>
> I made one for my Dad that is wired like the one in the picture. As long
> as you hold down the start button, the additional starting caps are
> in the circuit.   When you release the button the starting caps fall
> out.   Those are needed just to get it spinning.
>
> Mine is a little more basic..  I throw the disconnect on and hold down a
> button which switches in the starting caps.  Same idea, different manner
> to start the converter motor.
>
> The caps are adjusted to optimize phase currents in load motors.    I've
> used this converter to supply power to a 3 phase transformer to increase
> the voltage to 480 volts - 3 phase to test drives.    After the power is
> passed through a transformer, the currents and voltages are very well
> balanced.    I used to use real starting caps but if you holld the
> button down too long the caps blow with a bang.    So I now use regular
> power caps for everything.     A timer could be used to switch out the
> starting caps also..    But it doesn't take much skill to start up the
> converter via a button.
>
> The biggest motor I have run off this converter is a 10hp motor on an
> air compressor.   That was no problem but I turned down the max pressure
> from 175 psi to 150psi to minimize motor heating due to the unbalance in
> the motor currents.    I often run a 5 hp lathe off the converter.
>
>
> Dave
>
>
> On 7/31/2014 3:55 AM, andy pugh wrote:
> > On 30 July 2014 23:04, Dave Cole <[email protected]> wrote:
> >> Phase converters are pretty easy to make if you have a spare 3 phase
> >> motor.
> > I made a partially succesful one once that also stepped-up the
> > voltage. Neutral between star-point and a phase, and then the three
> > phases from the phase ends. It needed a 1/4 hp single-phase (or a
> > rope) to spin it up, but once it was spinning it continued to spin.
> >
> > It wasn't a particularly well balanced 3-phase.
> >
>
>
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