I have not done much stainless welding, but it is not difficult.
The pro's use a special gas mix to weld stainless.   I don't remember 
the gas mix but I'm sure you can find it on the web.

I don't know what welding gear you have or are planning on buying but I 
would start with what you have and go from there.

Flux core is pretty forgiving but the welds are not very "pretty".  Slag 
and weld splatter are common.  But the penetration is usually very good.
MIG with a CO2/Argon mix can make very "pretty" welds and welds tend to 
be additive - ie the metal piles up and the penetration is less than 
what you would have with a flux core wire.

To make things more confusing, they also make flux core wire that is 
designed to be used with gas.    I've never used that.

Don't bother buying the flux core wire that Harbor Freight sells.   I 
have never used it but it has a very bad reputation.

Dave

On 8/1/2014 12:29 PM, a k wrote:
> hi
> if use stainless steel wire like 304 --316 etc  wire - will it solve
> problem with build up slag ?
>
>
>
>
>
> On Fri, Aug 1, 2014 at 7:09 AM, Dave Cole <[email protected]> wrote:
>
>>>> In rotary build up work it is needed to chip
>> this slag off after about two passes, maybe three if you are using
>> 200Amps or more to burn through it.<<
>>
>> I've never seen that before doing multiple passes with .030 wire and
>> CO2/Argon gas.
>>
>> I work with a company that uses 600 amp sub arcs to do build ups on rotary
>> wheels and that slag falls off by itself by the time the wheel makes a full
>> rotation (wheels are 24" in diameter).   They oftentime build up the wheels
>> surface by more than 1/2 an inch.
>>
>> I have a big flux core wire feeders as well (portable suitcase style), one
>> is setup with 1/16" wire and that slag does not peel of by itself (wish it
>> did).   The slag is very similar to what occurs with 6011 sticks running on
>> DC current.   Very thin.
>>
>> Dave
>>
>>
>>
>>
>> On 8/1/2014 7:32 AM, Ed wrote:
>>> On 07/31/2014 09:42 PM, Dave Cole wrote:
>>>> If you weld with mig with gas (CO2/Argon mixture usually) there is no
>>> The impurities in and on the wire along with oxides on the material will
>>> leave a very light slag. In rotary build up work it is needed to chip
>>> this slag off after about two passes, maybe three if you are using
>>> 200Amps or more to burn through it. This insulating slag will make the
>>> arc dodge around and give a lumpy finish.
>>>
>>>
>>>> slag..
>>>>
>>>> The cored flux wire will leave slag just like a stick welder.
>>>>
>>>> Dave
>>>>
>>>>
>>> Some flux cored welds are self cleaning if the amps are set just right,
>>> the slag will peel up behind the arc into a nice curl. This works best
>>> in rotary build up work.
>>>
>>>
>>> Ed.
>>>
>>>
>>>
>>>
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