On 4/20/2015 3:27 AM, andy pugh wrote:
> On 20 April 2015 at 04:24, Gregg Eshelman <g_ala...@yahoo.com> wrote:
>> I need a DOS COM port logger that will write to the log file as it
>> monitors and that can handle being cut off by a shut down or reboot.
>
> It might be easiest to log on separate hardware. Simplest might be an
> Arduino, logging to eeprom in one mode and outputting to serial for
> logging in another mode.
> This assumes that you can't free up another PC to display the COM-port
> traffic live.

How would I connect another computer to snoop and save the com traffic 
without interfering with the 2-way communication with the mill? Another 
PC isn't a problem, I literally have a stack (as in they really are 
stacked atop one another) of Dell Optiplex GX-520 boxes plus several 
others and some laptops.

Com back from the mill is 6 limit switches, e-stop, cycle start and 
cycle stop, which appears to be (going by the manual) just a momentary 
switch wired in series with e-stop.

The limit switches are all separate, the software displays their status 
and the e-stop status. Detecting which limit is hit is not a matter of 
watching which way things are moving when a switch is hit. I can 
manually trip them without the mill moving and the display shows each one.

Data from the encoders on the motors is also communicated back over the 
serial connection. They're incremental only, zeroes when the mill is 
turned on or when the software is run.

I have managed to dig up more information on the software Purdue 
University's CAD-LAB wrote for this mill. (found the doc files through 
archive.org and someone who saved most of the site had a large file of 
docs on the TWIN 3D modeling software, but apparently not the GRAFIC or 
QTC projects) QTC wasn't done to directly control the mill, it was a 3D 
graphical CAD program to directly produce G-Code tailored to the PLM2000 
- to be run through Ye Olde DOS program. :P I still want copies of it 
for Windows, Mac and Linux. Was most likely a JAVA program like TWIN.

Running it with LCNC would be much nicer because I could switch between 
CAD and creating G-code and running the mill without needing to do it on 
two different computers or having to reboot between DOS and another OS. 
Current project in preliminary designing is adapting an Ondrives 30:1 
right angle drive from eBay to a tool turret for my 9x20 and a 4th axis 
for the PLM2000. Ondrives must have dumped these for nothing when they 
dropped the Rino name and changed all the model numbers. The Ondrives 
branded version retails for $687! I got a pair for less than $70 each. 
The mill will be very handy for both projects, as it has been for the 
9x20 conversion.

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