On 06/02/2015 03:22 PM, dave wrote:

... snip

> To summarize: Glass scales gave me excellent position but were very
> difficult
> to tune. Encoders on the ballscrews were easy to tune but were worse in
> positional accuracy (because of backlash). Since you already have the
> expensive part (linear) adding encoders on the ballscrew for P and D and
> using the scale for I would give you the best of both worlds.

... snip
In my opinion...

Backlash has some purely mechanical effects. On climb cutting after a 
direction change, the tool can pull the workpiece into the cut and 
overload the tool or cause a bad surface finish. The backlash 
compensation in LinuxCNC does nothing to address this problem. Manual 
mills usually need to have the operator learn how to deal with backlash 
by; locking axes not involved with the cut, using a "conventional" cut 
rather than climbing, and always starting a cut from the same direction. 
One can't rely on manual machining technique with a CNC, so it is 
imperative to get rid of backlash in every part of the system. 
Everything else comes _after_ that. Without backlash, an encoder on the 
motor or ballscew has proven to work well. Adding a linear scale for 
better position control may help, but without backlash, is generally 
redundant.


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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