In the posts on CNCZONE to which I linked earlier the conclusion seems to be
that the force to actuate the Tormach probe actually bends the "stiff"
ceramic staff and causes significant measurement errors. Using a larger
diameter carbide staff seems to work much better.

> -----Original Message-----
> From: Kirk Wallace [mailto:kwall...@wallacecompany.com]
> Sent: Sunday, December 13, 2015 12:48 PM
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Probe
>
> On 12/13/2015 07:36 AM, Dave Caroline wrote:
> > On a cmm the probe can be calibrated around a reference ball in
> > multiple directions to get the effective diameter of the stylus ball,
> > this should be done whenever the stylus is changed.
> >
> > This can also calibrate out the variation in different directions
> > caused by the variation in contact force needed to break the contact,
> > some probes have a contact force adjustment at the rear which forces
> > the stylus downwards, while lightening the force reduces stylus
> > bending it also makes the electrical contact less good so is a
> > compromise.
>
> At first, we had trouble with the Tormach economy probe. The contact can
> electrically bounce on the make or break motion. The slower the motion,
the
> more chance of bouncing. This is not a huge problem on the make motion,
but
> I found that retracting from the edge would sometimes cause enough bounce
> to trigger a probe triggered on non probe motion error.
> Rogge made a new probing g-code just for retracting which masks the
trigger. I
> use it just long enough to retract then use normal motion.
>
> Keeping the probe and retract speed up also helps. The accuracy doesn't
suffer
> until the distance traveled between servo cycles gets bigger than the
desired
> accuracy, or the encoder or step size, so slower probes often are not any
> better than moderate probe speeds.
>
> Debouncing can prevent probe errors but the signal time delay hurts
accuracy,
> so as far as I know, we don't debounce.
>
> Centering is done with six screws that adjust the tilt between the housing
and
> the arbor. Three push and three pull so there should be no slop between
the
> housing and arbor.
> http://www.tormach.com/uploads/474/TD10088_Passive_Probe_Install_0515
> A-pdf.html
>
> There is a set of probing routines in the Tormach UI that automate common
> probing actions, including centering the probe tip. I have found that the
> centering is quite stable if one doesn't leave any push or pull screws
loose
> when adjustment is done.
>
> Tormach (and others) can provide (practice) ceramic probe styli that are
stiff
> but break easily enough to protect the probe and work.
>
>
> >
> > More modern probes use a force sensor to get around the kinematic
> > design problem.
> >
> > Dave Caroline
> >
> >
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> >
> >
>
>
> --
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/
>
>
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