On Sunday 13 December 2015 16:39:16 andy pugh wrote:

> On 13 December 2015 at 11:01, Gene Heskett <[email protected]> wrote:
> >> Feed the cap bank through a resistor.
> >> Use a (cheap $5) solid state relay to bypass that resistor when
> >> LinuxCNC is turned on.
> >
> > I had largely discounted that idea because the first cycle surge is
> > likely high enough to fuse a 40 amp Crydom. It trips a 20 amp
> > service breaker instantly when its master switch is closed. That
> > would also be complicated by needing a high side drive for it.
>
> The relay won't see the surge, because what the relay does is bypass
> the surge absorbing resistor.
>
> The relay would go on the AC input side, so you would only need one.
>
> You don't need a "high side driver", you need a 5V signal from
> LinuxCNC.

As I reported, I have 4 of them coming.  But always curious. after I got 
my lady settled in from her cataract surgery this morning. I went out 
and attached a line cord to the one I had out, and which had the .004" 
thick hard paper shim between the poles.  It darned near buzzed itself 
off the table when I plugged it in .

So I took the shim back out, a bit quieter but still had an audible buzz 
I could hear from anyplace in the garage.

I had noted a light film of rust on the E core faces, so I laid a worn 
piece of that 220 grit in a flat, and polished 75% of the rust away, 
noting that the center leg of the E was a thou or so lower than the 
outer legs. I sanded until I could begin to see a bit of clean steel 
thru the nearly black oxide coat on the center leg, and the outer legs 
were about 75% clean.  Put it back together, could not hear anything but 
a very low level hum with an ear on it.

Blew a couple feet of the concrete floor clean so if it blew up while I 
was back in here making preps for dinner, and left it plugged in for an 
hour.  Went back out, E core temp up 3 maybe 4 degrees F, coil maybe 10F 
warmer.  And still essentially dead silent.

Now I wonder if thats the secret to shutting all of them up, because I 
could easily tolerate 2 or 3 of those running if they'd run that quiet.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Some mill pix are at:
Genes Web page <http://geneslinuxbox.net:6309/gene/GO704-pix>

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