On Tuesday 03 May 2016 08:46:07 andy pugh wrote:

> On 3 May 2016 at 13:37, Gene Heskett <ghesk...@wdtv.com> wrote:
> >> And does the "fail to turn off" problem description include not
> >> turning off ever again, even when removed from the circuit and from
> >> all power?
> >
> > Generally yes, its an avalanche mode failure that shorts the
> > switching junction.
>
> I am not 100% clear on the source of this dv/dt. Is it simply the
> result of turning on the main contactor, with the SSR turned off, when
> the mains supply is in a high part of the sine wave?

I've not been able to confirm that as a destructive turn on. Looking at 
your circuit, the 620 seems too high so its instant surge heating may be 
quite destructive over many cycles of power up, I have a 50 at 200 watt 
wirewound there. But I also have a bit of a di/dt limiter in the form of 
some large toroid power transformers that are series-paralleled to get 
the dc I desired.

With a purely capacitative load, the di/dt would be limited mainly by the 
powerline impedance. If suitable chokes could be had to make a choke 
input filter, thats what I would do as its output voltage regulation is 
quite a bit better than a purely capacitative design.  But suitable 
chokes are lotsa bucks even on the surplus market these days.  A 
suitably current rated "filament" transformer could be used if the 
primary winding could be cut away as its voltage output when using the 
filament winding as a choke could easily top a couple thousand volts 
leading to a short circuit failure.  Then most of the inductance would 
go away.  Unfortunately, most of those are wound with the high voltage 
primary winding laid on the bobbin first.  Winding your own on a good 
sized ferrite core could be done if you can find a core with high enough 
magnetic saturation so it doesn't saturate at the expected current, 
keeping in mind that if it does saturate, you have effectively an air 
cored inductance.

That isn't a desirable thing, and its exactly why you cannot use a vga 
sweep speed CRT monitor on an old computer that outputs pal or ntsc 
sweep speeds.  That doubles the effective on time of the sweep 
transformers drive, the core saturates and everything between it and the 
power source goes by-by by letting out all the smoke and breaking the 
mirrors that makes all this stuff work.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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