On Thursday 30 November 2017 23:32:48 Cecil Thomas wrote:

> Gene,
> I guess you could understand why all the talk about gearboxes and 2
> speeds and motors speeding in multiple K revs was confusing me a lot
> when I thought you were talking about the Sheldon.
> How close was my remembrance to about right?
>
> Cecil

Probably pretty close, except it won't get to 3 grand useing either 
motor, too much friction in the bronze bushing spindle bearings, yet 
they do not heat enough at the 1700+ it can reach even with e vfd. 
Besides, 1700 is a bit outrageous for a 6 or 8" chuck anyway, throwing 
lubricant 20 feet or more. 99% of this machines work will be done well 
below 1000 revs even in css mode.

I did replace the upper cone pulleys shaft bronze sleeve bearings with 
the torrington needles the parts book says s/b in it, but in the process 
of removing that shaft, I found the real source of heat was not the 
bearings, but the twin grove pulley had been install wrong face to, and 
the shaft key was missing so the set screws were slipping and scoring 
the shaft. So I rebored the pulley on TLM and made a taperlock hub out 
of it since the slippage had scored that shaft pretty bad. Never did 
find the key so I had to find some of those, then gave up trying to put 
it back in w/o looseing the key, so the taperlock is doing all the drive 
now. The bore of the pulley was wobbled out at least twenty thou, so the 
taperlock actually makes it run truer than the key and setscrews would 
with that much wear.

All that lowered the temps of the bearing yokes about 100F! I bought 
enough bearings to do the lower shaft too, but its never heated. This 
motor (I got 2 of them from an air compressor being replaced at the 
local horsepistol recycler for a $50 bill) has a 1" larger pulley, and a 
full 1" shaft, so I didn't try to bore the oem pulley out to fit this 
motor. So it runs a bit faster. Thats what the vfd is for. :) I have it 
scaled to a max of 180 hz, above that the phase slippage is obvious 
because the windings are down to less than an amp due to inductance, and 
I've limited the slow boost some, so I have an effective HZ range from 
around 8 HZ to a torque is already fading 120 Hz. And its not heating 
that much even at 8 Hz.

I'd say that parts working well.

> At 10:06 PM 11/30/2017, you wrote:
> > > Are we talking about the same lathe?
> > >
> > > Cecil
> >
> >Actually, Cecil, no. All this is in re my G0704, which has also been
> >cnc'd.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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