Have you seen the new style ball screws?   They are now cheaper then belts
and have pretty "over kill" specs.

The problem with a 30mm wide belt drive is the need to resist  the belt
tension and a way to adjust it.   Not only the tension between the two
pulleys but there is side load on the motor shaft unless you use a flexible
coupler and ball bearings on both sides of the drive pulley.      The lead
screw is mechanically simpler because the motor can be directly coupled to
the screw and for $70 you get all the end blocks and mounting hardware.
These have made router design nearly a "screw driver only" project.  No
design to even much thinking needed.   I bought one for the vertical axis
of a CNC milling machine and I can set there is zero backlash and not
adjust needed or the life of the machine.  Cost me about $35.

A screw give the drive motor a larger mechanical deduction and you can
likely skip the need for a reduction stage.  A screw might advance the axis
4mm per revolution but a belt drive moves maybe 30 to 36mm per rev.
 You get more force the resolution with a 4mm pitch ball screw.

You can make a one meter square X,Y router base or laser cutter today using
two pair of supported rails and two screws for under $250 plus the motors
and your z-axis.

On Thu, Oct 4, 2018 at 11:41 AM Roland Jollivet <roland.jolli...@gmail.com>
wrote:

> The idea of using belts, and gearboxes, and rack and pinions, sounds like a
> bad recipe.
>
> While I did suggest a bar across the gantry, the problem is that you're
> carrying all those gears, and the motor.
> I drew a quick concept sketch of how I would do it. Buy cut-to-length belt,
> probably HTD M5  x  30mm wide for your application.
>
> I think this would be quite adequate for a wood router. At the far end of
> the table, connect the two idler pulleys with a shaft too. Obviously all
> the pulleys and motors will be below the table height.
>
> And;
> - motor is no longer on the gantry
> - no skew can happen
> - easy to get your drive ratio
> - single motor
>
> http://imgbox.com/ccZJF5nH
>
>
>
> On Thu, 4 Oct 2018 at 17:41, Leonardo Marsaglia <ldmarsag...@gmail.com>
> wrote:
>
> > Hello Les,
> >
> > No, I plan to support 50 mm bars every 600 mm more or less. I'm attaching
> > some pictures of the design I'm working on. (The adjustable stands for
> > levelling are not in the assembly because I'm saving resources on this
> > laptop)
> >
> > I like the idea of using the rectangular ways but unfortunately they are
> > quite expensive for this project and also there's the aligning problem.
> > With the setup I'm trying to do I can adjust the parallelism on every
> > corner of the machine and also individually adjust every suport to level
> > the guides perfectly. I'm sending pictures of everything to clarify what
> > I'm intending to do. Please note this is under development and some
> things
> > are going to change a little bit.
> >
> > The idea of welding the frame is out of discussion because I plan to move
> > and set up this thing in place. Also, I don't have the means to
> guarantee a
> > clean and squared welding for the frame. Instead I decided to do what you
> > can see in the pictures, having an enormous amount of bolts to keep the
> > parts rigid and firm.
> >
> > No problem about using tubing to lower the inertia. I also thought about
> > reducing the 3000 max RPM with the worm and gear to 100 RPM on the shaft
> > and then increase the size of the pinions to have the linear speed I
> want.
> > This way the long shaft doesn't have to withstand the high RPMs.
> >
> > I uploaded the pictures because the list doesn't allow me to attach them.
> > Here's the link:
> >
> > https://imgur.com/a/7kLUWsq
> >
>
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>


-- 

Chris Albertson
Redondo Beach, California

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