On Saturday 20 October 2018 01:12:02 Nicklas Karlsson wrote:

> > > On 10/19/2018 2:12 PM, Nicklas Karlsson wrote:
> > > > Probably not, I have done quite a lot of search on Internet,
> > > > have a few books and have taken two courses specifically in the
> > > > area but if you have readily available I could always take a
> > > > look.
> > > >
> > > > I find a lot of documents about PID controllers and theory using
> > > > bode, nyquist diagrams.
> > > >
> > > > I found state space feedback and bode, nyquist diagram are
> > > > useful also for state feedback but then state space model is
> > > > available I prefer method to calculate gains using the model. I
> > > > could do state space feedback including integral action but get
> > > > the feeling a chapter or so is missing, maybe I have to write it
> > > > myself.
> >
> > Someone who really understands it needs to..  Whats out there tends
> > to talk more theory than hardware. ...
>
> The hardware need to be properly modeled. There are plenty of
> litterature available including for freely accesible on internet about
> electric motors. Static friction may be a problem but I think a
> properly lubricated machine have rather viscous friction which easy to
> put in a mathematical model suitable for control of machine.

The std milling machine is a bigger problem WRG static friction than it 
first appears, particularly the X motions. because the table is so long, 
there's a huge disparity between the friction of the ways when the table 
is centered vs when its at the end of its range. I am limited to about 
1/4 the table and motors speed just because I put the homeing switch 
near the end of its travel. And this I use as an indicator that its time 
to take some time to clean and relube the ways, it will head toward the 
switch, do its homeing thing at creep speeds where the motor is 
adequate, but once its homed, I also have to use quite a low speed just 
to get it back off the 50 lb imbalanced & high drag point back to 
center, otherwise the 470 motor hangs and home is lost.

I could move the home switch to the middle of the travel, but that would 
take a looong bar to activate the switch so that once tripped, it would 
stay tripped and the home logic would know which way to move to find the 
switch.

I had no clue that it knew which way to move to find the switch until I 
had put individual switches on the lathes, starting with TLM, using the 
bottom of the tapered Z gibs to activate miniature roller tipped 
microswitches, which never move close enough to the spindle to release 
the switch by going past it. The docs on homeing don't mention that and 
it was a pleasant surprise when I was adjusting the homeing constants in 
the .ini file, and left it in the switch tripped condition when I 
restarted LCNC to test and found its first move was to the right to get 
off the switch!

I reused the g0704's original stops, round things that can be loosened 
and moved along the front of the table, and which are set to trip about 
1/16" from crashing into the end of travel just because an inch away 
gives it a small chance of rideing on by and releasing the switch again.  
Same theory on the z, clear at the top of the post & maybe 30 thou from 
a crash. The X problem could be solved by making a bar of 1/8 alu so the 
switch remained closed once closed. I'll see about doing that when I can 
see out of both eyes again, I'm in between cataract operations ATM.

I seem to have wandered off topic some but the static friction when the x 
table is way off center is a point to consider. Been tempted to 
experiment with a bar off the top of the post to attach screen door 
springs to the ends of the table to help support that unbalanced 
condition. But I need to make some more round tuits first. ;-)

thanks Nicklas.

-- 
Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>


_______________________________________________
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users

Reply via email to