On Saturday 24 August 2019 13:31:44 Gene Heskett wrote:

> On Saturday 24 August 2019 12:46:28 John Dammeyer wrote:
> > > > I already have my mill running with a single parallel port but
> > > > the single phase motor is still controlled with a switch because
> > > > I'm too lazy to temporarily wire in a relay.  What I do have for
> > > > my mill is a sweet Bergerda 1.8kW AC Servo that works very
> > > > nicely with step/dir signals and has a 2500 line encoder (10,000
> > > > pulses per rev) which means it needs more than the parallel port
> > > > can deliver.
> > >
> > > Yes, that encoder will run out of bandwidth trying to get thru
> > > that bobs opto-iso circuitry. So you are out the cost of at least
> > > a 5i25 which has at least 100x more bandwidth at its encoder
> > > inputs.  I've had to cut and bypass the opto crap on the bobs
> > > several times now. I am a CET, but many machinists far more
> > > capable than I at turning cranks, wouldn't feel comfortable doing
> > > such hacking.
> >
> > Actually not a problem. Especially for the spindle.
>
> Thats 10k edges per rev, and 3000 revs, that 300,000 edges a second,
> and right at or slightly beyond the bandwidth you can shove thru an
> opto-isolater.  Expect problems John.
>
> Here on the g0704, I have a 1000 line encoder on the rear of that 1hp
> 90 volt motor. At 1500 spindle revs, the multiplier is just above
> 14000/rev, so the input to the encoder is coming in at 21,750,000. Its
> been run thru a couple rs-485 convertors, but the 5i25 is not haveing
> problems with it. Which amazes the heck out of me.  But mama says shes
> hungry, and see that famous sign. Back eventually.
>
> > The drive also
> > has a numerator/denominator step multiplier on the input. I tested
> > this by replacing a smaller DC brushed servo that has a 250 line US
> > Digital encoder (x4=1000 per rev) and set the numerator to 10.  It
> > was plug and play at that point.  Nothing changed with the hal or
> > ini file.  Just a smaller AC servo running the X axis. Sweet
> >
> > And I can also program in a numerator/denominator pair on the
> > encoder outputs.  So I can make the motor encoder appear like one
> > that has 200 pulses per rev.   Aside from the poor manual I'm really
> > liking the Bergerda AC Servos.  I may be ordering some more in the
> > near future.

Found the site, chinky of course, Model #?

> > > > So that means
> > > > a Smooth Stepper and MACH3 or the MESA 7i92H which is the
> > > > cheaper option and plugs directly into my existing BoB.  (part
> > > > of the criteria).
> > >
> > > I'll have to look at the 7i92. Just did, wouldn't consider it as
> > > it would tie up the single net port on most motherboards. I
> > > consider a working network a requirement and all my machines can
> > > browse the net.
> >
> > It's pretty inexpensive to order a second Ethernet Board.  I have
> > one but the bracket is for full height mounting.  I need a short one
> > for this PC.
> >
> > > Take care John. And I'm sure I'll learn something from it.
> >
> > I'm definitely learning a lot from trying all these different motor
> > drivers.  The one I haven't tried yet is the Gecko DC Servo drive. 
> > I have two of those that will probably just be sold.  Now that I've
> > played with the physically smaller drives that only need 220VAC
> > input and not a separate power supply I can't see using the Gecko. 
> > My DC Brushed motors are 90VDC.
>
> I'm using 2 of Jon's (pico systems) pwmservo drives against 90 volt
> motors, with supplies in the 127 volt range, and limited to 17 amps or
> so.  So the 1hp is probably twisting close to 2 hp. They seem to love
> it.
>
> > The Gecko can't go that high.  The next
> > power supply I have is 60V for the knee stepper motor.  I'm now
> > thinking about how I'll change to the AC Servo for that. Haven't
> > bothered with the quill.  It's locked fully up for now.
> >
Neither have I. Just a medium sized 950 oz nema 34 on the mills head 
sled.  The 1600 oz I took off as too slow, is working fast enough on the 
sheldon but noisy, rattles the keyboard shelf I bolted to the top of its 
mount bad enough I had to put a 1/4 round, 1/4" high mouse retainer 
fence around the edge. The mouse has a tendency to spit out batteries 
and such as it bounces off the concrete floor. ;)  I should reduce its 
current, in favor of a less violent microstep.  Or put a smaller motor I 
don't have on it.

Now if I just felt froggy enough to go change that psu in the 
g0704's 'puter.  But not today as that would put me 3 steps up a 
stepladder. That would probably give the docs bad dreams, so that may 
wait till the new valve is installed.

> > Thanks for the feedback Gene.
> > John
> >
> >
> >
> >
> > _______________________________________________
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> > https://lists.sourceforge.net/lists/listinfo/emc-users
>
> Cheers, Gene Heskett


Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
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 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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