What should be the roll of LinuxCNC going forward?

Regards
Stuart

On Fri, Jan 24, 2020, 1:18 PM John Dammeyer <jo...@autoartisans.com> wrote:

> Hi Jon,
> > -----Original Message-----
> > From: Jon Elson [mailto:el...@pico-systems.com]
> >
> > On 01/23/2020 11:45 PM, John Dammeyer wrote:
> > > I really don't know what is going on under the covers for
> > > either the MESA Ethernet 7i92H or the Ethernet Smooth
> > > Stepper for MACH. But considering the power of the
> > > processors running machines back in the 90's or early
> > > 2000's and that the mechanics for the metal cutting
> > > haven't changed much, my guess is that some 32 bit
> > > processor _not_ running Linux so that the
> > > graphics/USB/etc. doesn't cripple the real time behaviour
> > > will be the solution.
> > You keep going around and around saying that LinuxCNC
> > doesn't work. Thousands of people are using it daily, and
> > know it DOES work!  If you want to do software stepping, how
> > about Machinekit on the Beagle Bone, using the PRU
> > to do the step generation?  This works amazingly well, and
> > costs about $145 plus keyboard, mouse and LCD screen.
> > Or, you can network into the Beagle and use some other
> > machine for the man-machine interface.
> >
> > Jon
>
> I'm _not_ saying LinuxCNC doesn't work.
> The opposite in fact and I've run the BBB with the Xylotex cape so I can
> attest that it does especially with the dual PRU I/O processors.  Even
> posted a youtube video on that.
>
> Where the beagle falls down on the Linux side of things, say compared to a
> Pi or a PC, is the video processing just isn't as good.  And it shows even
> when just running normal Linux compared to normal Linux on a Pi.
>
> Where my LinuxCNC box falls apart is with the parallel port for stepping
> with very high latency issues and that one time warning when LinuxCNC
> starts up that I've basically got my motion parameters set too high for the
> system.
>
> The solution is of course the MESA 7 I92H which solves that problem.
>
> Or when I run MACH3 on WIN-XP with the parallel port with a 65KHz clock
> rate.   Then that exact same PC doesn't have any high speed step rate
> issues.
>
> Now like the BBB I/O, the PC parallel port is directly coupled to the
> processor motherboard and therefore the processor.  That LinuxCNC cannot
> run the same step rates as the WIN-XP system on identical hardware (dual
> boot PC remember) shows that there is some sort of issue with PC hardware
> that LinuxCNC is not able to solve.  Might well be video drivers.  USB
> drivers.  Network Drivers.  Might be how it handles the BIOS parameters.
>
> Offload that I/O to a USB/Ethernet smooth stepper for MACH or the MESA
> 7i92H for LinuxCNC and the latency problems (there are others in Windows)
> go away.
>
> And that, I think, is the point that everyone is making.  It's not like
> the PC parallel port is used with SPI or I2C on each output pin to expand
> I/O.  Some of the LinuxCNC solutions involve plugging a board into the PCI
> bus and using either co-processors or FPGA (which could have a co-processor
> built into them) to handle the heavy lifting.  The others involve using
> Ethernet and processing outside the box again.
>
> I agree there are probably thousands if not tens of thousands of LinuxCNC
> systems out there running from the parallel port.  And odds are they are
> running micro-steppers that, if they are lucky, require at most 15kHz to
> 18kHz step rates before the stepper motor torque falls off so badly that
> they lock up.  So the Parallel port version of LinuxCNC has no issues on
> those systems.
>
> But the latency warning for 50khz step rates for the DC Servos under
> LinuxCNC that doesn't happen on WIN-XP and MACH3 suggests that I've reached
> the upper limit of the LinuxCNC OS and the parallel port with this
> particular configuration.
>
> But as I've been saying, the moment you add some sort of external FPGA or
> processor based external card that offloads the heavy processing for high
> speed encoder/step/SSERIAL etc. then it's not just LinuxCNC anymore but a
> PC  dependent on outside hardware.   And that's what the subject line and
> discussion was about I thought.  If the motion control was offloaded to a
> separate processor then just about any PC remote or right there can load
> G-Code, display tool paths and control the machine.
>
> Without a PCI plug in card.  So we really are talking about Ethernet Based
> control; perhaps even WiFi.  Now we're back to the question as to why
> should it be LinuxCNC when it could be a dedicated processing I/O module
> with Ethernet connectivity running an RTOS with pre-emptive scheduling.  A
> small BoB sized board with a single cable (antenna or Ethernet) out to the
> outside world.  And with a clearly documented interface the software that
> connects to this no longer has to run on a particular PC running a
> particular OS.
>
> I hope that clears it up.
> John Dammeyer
>
>
>
>
>
>
>
>
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