Ah.  
Found this one for setting angles with a micrometer.
https://www.youtube.com/watch?v=91m7q3-oWKI

which was linked from
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Hobbing

more reading required.
So much to learn.

But after tramming the head (still off maybe 0.0005") the surface finish on 
random aluminium raw material casting is quite nice.
http://www.autoartisans.com/mill/TestFlycut_3.jpg

Especially since I touched up the cutter to have a nicer profile after 
researching the net.
http://www.autoartisans.com/mill/TestFlycut_4.jpg

John



> -----Original Message-----
> From: John Dammeyer [mailto:[email protected]]
> Sent: May-22-20 5:36 PM
> To: 'Enhanced Machine Controller (EMC)'
> Subject: Re: [Emc-users] CNC Helical Gear Cutting -- was RE: Face Milling
> 
> > > And with a single point gear using LinuxCNC.  This looks to be the most 
> > > complicated.
> > > https://youtu.be/SJQtx80euGM
> >
> > If course, there is also the option of hobbing.
> > https://youtu.be/xdE46yvckbM
> >
> > To make a helical you just need to swing the table further and feed a
> > bit of X travel into the A position with some HAL magic.
> >
> > A swinging table isn't strictly necessary, you could use compound
> > motions, but you do need the gear axis in the right direction, so
> > would need to set the head and tailstock at an angle to the T-slots.
> 
> Impressive video.  Interesting how you set the angle precisely.  The thought 
> that went into building that attachment is also pretty
> cool.
> 
> So for LinuxCNC, if you have the A Axis and an encoder on the horizontal 
> spindle, how do you tell the system to hob the gear?  Just
> curious.  Nowhere near being able to do this yet.  Don't even have my 
> Harmonic Drive operational nor an encoder on the spindle.
> And my mill has the rotatable X axis but no horizontal feature.
> 
> You mentioned the program you wrote so you can derive the numbers.   But 
> ultimately what does the G-Code look like for
> hobbing that gear?  Is there a feature in the G-code for LinuxCNC that lets 
> you slave the A axis to the Spindle with a specific ratio?
> 
> Sorry for the ignorant questions.  Don't even know what to google to get 
> these answers.  As in I don't know what I don't know.
> 
> John
> 
> 
> 
> 
> 
> 
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