On Wednesday 03 June 2020 14:54:31 Chris Albertson wrote:

> You problem finding a setting in Cura might be that Cura is not
> showing it to you.   By default you get a very "dumbed down" list of
> settings.   But look undr "prefferences --> Settings" and there is a
> long list of setting and checkboxes.  If you check the box Cura will
> show you the setting. Most of these you wil never touch but some are
> "must haves".
>
> You absolutely ned to be able to control the wall thickness and the
> skin thickness.
> You likey want to be able to control the kind of infill, lines,
> triangles or Gyroid.  I use the latter mustly
>
The pulley teeth are very low density, mostly air with a filament bridge 
at a 45 degree angle.  How do solidify the teeth? What I'm getting would 
cut up an XL belt in an hours work, its that sharp.

> I run an informal strength testing program when printing racing
> quadcopter bodies  I intentionally broke some parts.   Here is a rule:
>  Strenght is mostly in the skin but you need enough in-fill so  the
> skin does not deform when the part bends.  In PLA deformation equals
> breaking.   PLA is like building with glass.  Use large tubes filled
> with air and it will be strong like a coke bottle.   Thin sheets are
> weak like window glass.   The coke bottle does not get its strength
> from the air inside the bottle but by its shape.      Use PLA as it it
> were glass, not as if it were aluminum.
>
> Given the above the best PLA designs are "puffy" and thick.    Doing
> this with aluminum would be expensive but PLA is filled with 20 to 30
> percent density foam inside.   With PLA parts the cost is mostly in
> the surface areas, not so much the volume.
>
> Also like the coke bottle make every surfave curved and non-flat.  The
> compound curves are strong.  Like the hood of a car is stong only
> after the sheet metal is stamped into a compound curve.
>
> It takes a while to get your brain around the fact that PLA is not
> metal or wood and very complex shapes cost nothing.   At first we
> design stuff as it if were machined but we can do better.
>
> One thing I want to learn is to use "generative design" tools.   This
> is basically a shape optimizer an will re-design parts based on the
> loads and other constraints.  The software comes up with shapes no
> human would ever think of but turn out stronger and lighter.
> https://www.autodesk.com/solutions/generative-design
>
> On Wed, Jun 3, 2020 at 3:13 AM andy pugh <bodge...@gmail.com> wrote:
> > On Wed, 3 Jun 2020 at 07:27, Gene Heskett <ghesk...@shentel.net> 
wrote:
> > > 50% fill makes very strong parts, but 20% fill is strong
> > >
> > > > too.  I usually use 20% or 25% infill.  If I want stronger parts
> > > > I'll increase the number of outer layers.
> > >
> > > I'll have to ask how you do that with cura?
> >
> > Presuming that the part has been placed on the bed in Cura.
> > Then in the bar at the top, where is lists the printer, the extruder
> > / material and the quality, click the quality section, and you will
> > seee a drop-down of all the settings.
> >
> > Then in the "Shell" section you can choose how thick you want the
> > wall, and how many lines.
> >
> > I think that if your printer can print at 100% then it is probably
> > under-extruding. There should be only barely space for 100% fill,
> > and so you would expect cumulative oozing errors to build up.
> >
> > I typically print at no more than 25% fill, and for foundry patterns
> > I am down at 5% to save time.
> >
> > --
> > atp
> > "A motorcycle is a bicycle with a pandemonium attachment and is
> > designed for the especial use of mechanical geniuses, daredevils and
> > lunatics." — George Fitch, Atlanta Constitution Newspaper, 1912
> >
> > _______________________________________________
> > Emc-users mailing list
> > Emc-users@lists.sourceforge.net
> > https://lists.sourceforge.net/lists/listinfo/emc-users


Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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