On Friday 05 June 2020 17:05:45 Chris Albertson wrote:

> First off the motor is limited to 3 Nm or whatever.   It can not crush
> plastic.   The worst case a pulley will see is a stalled out drive
> motor and after the motor stops it can not pull harder.   So maybe "10
> pounds max" is all the part can ever see.
>
> That said what you want to adjust is the "wall thickness".   With a
> 0.4 mm nozzle you can make the walls as thick as you like in multiples
> of 0.4mm. Cura's default is 0.8mm but I find going to 1.6mm is good
> and makes very strong parts.   2.0 mm is over kill.
>
> Then behind the wall is infill and this can be 10% or even 100% solid.
>  More is stronger but very little is gained after 40% infill density. 
> You can double the print time by settig to 80% not little is gained. 
> The hub is the weak link, not the infill.
>
> One thing to turn on is "connect infill lines" as this structurally
> connects infill to the walls.   Also "print alternate extra wall" will
> do the same.   With this you can use 1.2mm walls and be stronger and
> lighter. Do it both ways and look at Preview.  1.2mm wall with those
> to settings is best. as it gives you a better designed 1.6mm wall.
>
> Same applies to "skin"   Skin is just a wall that is parallel to the
> build plate.   going to 1.0mm skin is enough for these small parts. 
> 1.2mm adds a lot of print time.
>
> You can specify 5mm walls but the print time goes up and the motor
> can't crush a 1.6mm wall.
>
> I print rings that slip over 24mm steel hubs and my rings are about
> 6mm thick so a 1.6mm inside wall and 1.6mm inside wall only leave a
> few mm for infill on a 40T pulley and my 30T pulleys come out solid.
>
> But if you try one of these with a 9mm "D" hole on a motor and try and
> test it, the "D" fails and the set screws fail and the 9mm hols become
> 9,5mm bt the teeth are like-new.    Even with 1.2mm walls the belts
> skip teeth and strip hub-hols before the teeth fail.
>
> As said by everyone ALWAYS look layer by layer at Cura preview.  You
> can see every line the printer will make.  Yes do check the depth of
> the wall behind the teeth but the stress at the hub is about 5X
> greater.     Look in preview that overhangs are supported
>
I must be using the wrong color pallate, the preview doesn't seem all 
that usefull to me.

I may also replace the z home switch, there is either one hell of a lot 
of temp comp needed or its flaky, with a repeatability in the 30 thou 
range. Similar switches on my go704 have a repeatability in the sub .001 
range.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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