McMaster-Carr has 4 mm square nuts in stock.

On Wed, Aug 12, 2020, 8:39 PM Gene Heskett <ghesk...@shentel.net> wrote:

> On Wednesday 12 August 2020 15:55:39 grumpy--- via Emc-users wrote:
>
> > On Wed, 12 Aug 2020, Gene Heskett wrote:
> > > On Wednesday 12 August 2020 12:45:14 grumpy--- via Emc-users wrote:
> > >> gene, how is this project come'n
> > >> i keep look'n for pictures on your web site
> > >
> > > That will happen eventually but progress was slow when I started out
> > > with a printer that was totally uncalibrated OOTB. So once I got
> > > that figured out, the extruder was only feeding about 13mm of
> > > plastic for a 100mm feed. Then it was make flexgears creeping up on
> > > the right size to actually fit in the main bearing, you have to make
> > > it at least 3 red hairs small because the printer bleeds that much.
> > > So about 8 of them later, I finally have 3 that fit.  Then the size
> > > of the internal spline is too large for that sized gear, and I just
> > > now took the 2nd good one off the printer and may make the last one
> > > at another .05 less on the printers xy scales as there is still
> > > 15-20 thou of clearance between the teeth at maximum pullin on the
> > > sides of the bearing carrier. That will be added to by the fact that
> > > the bearing carrier is carrying 6 bearings in groups of 3. So I just
> > > reduced the scale to 79.85 from 79.9 as I believe there is room yet
> > > to tighten that up another few thou.  The closer that is, the less
> > > actual flexing the flexgear has to do and it won't fatigue and break
> > > so quick.
> > >
> > > I have already made some bearing carriers, but may have stretched
> > > them too much before I found the flexgears were too big for the
> > > bearings.  So that fit has not been pronounced as good yet.
> > >
> > > The idea then is to scale the bearing carrier for a teeny bit of
> > > overpush, flexing the houseing and circular spline a thou or 4 for a
> > > break-in wear clearance, keeping it backlash free a bit longer.
> > >
> > > The third one, if it has the cajones for the job, will be turning
> > > the worm of a chinese B&S-1 indexing head clone, not a big job but
> > > hard to do if its being driven under cutting loads as in making
> > > spiral or hypoid gears.  I have another 100/1 worm drive gearbox
> > > with a 3NM 3 phase motor on it that will get used there if this
> > > plastic isn't up to that job. But I've been messing with this
> > > instead of makeing the shaft couplings that will take. Making 3 of
> > > this drive cuz the first 2 will eventually be connecting the
> > > stellarium program to my now elderly Meade DS-10 telescope, a 10"
> > > Newtonian design.  That will take another rpi4 and some interfacing.
> > >
> > > Taking inventory, I still need a bag of 4mm nuts, and a smaller bag
> > > of 4mm square nuts for the bearing carriers.  And suitable grease,
> > > all of which seem to be of Chinese only source, and another 6 weeks
> > > away.
> > >
> > > Stay well and safe Grumpy. From one grumpy, long retired old fart to
> > > another.
> > >
> > > Cheers, Gene Heskett
> >
> > it sounds very cool
>
> I thought so too, but now I'm trapped. Dogone stuff is contagious :)
>
> > post a link to the thingiverse files
>
> Its already been posted to this list 3 times.
>
> > you should put up some pics of what you've got so far
> > a pictorial cronical of your journey
> > even the bad stuf is a lesson for us beginners
>
> What I intend to do is going to be more like a tut on how to take a
> poorly designed but decent idea to the point of actually haveing some of
> the advantages of the $1k dollar versions except their longer life. In
> particular, how to make minor adjustments that will make it work 10x
> longer.  Thats the general idea anyhow.  The long life part is obviously
> TBD. Waiting before too much longer on some M4 sq nuts. Ebay has exactly
> none. Might have to make them, and 4mm is getting a bit teeny.
>
> Take care now.
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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