On Wednesday 12 August 2020 23:30:03 Greg Bernard wrote:

> McMaster-Carr has 4 mm square nuts in stock.
>
Thank you Greg, be shipped in the morning.  Had to reset my pw, I'd 
changed browsers. But its done.

> On Wed, Aug 12, 2020, 8:39 PM Gene Heskett <ghesk...@shentel.net> 
wrote:
> > On Wednesday 12 August 2020 15:55:39 grumpy--- via Emc-users wrote:
> > > On Wed, 12 Aug 2020, Gene Heskett wrote:
> > > > On Wednesday 12 August 2020 12:45:14 grumpy--- via Emc-users 
wrote:
> > > >> gene, how is this project come'n
> > > >> i keep look'n for pictures on your web site
> > > >
> > > > That will happen eventually but progress was slow when I started
> > > > out with a printer that was totally uncalibrated OOTB. So once I
> > > > got that figured out, the extruder was only feeding about 13mm
> > > > of plastic for a 100mm feed. Then it was make flexgears creeping
> > > > up on the right size to actually fit in the main bearing, you
> > > > have to make it at least 3 red hairs small because the printer
> > > > bleeds that much. So about 8 of them later, I finally have 3
> > > > that fit.  Then the size of the internal spline is too large for
> > > > that sized gear, and I just now took the 2nd good one off the
> > > > printer and may make the last one at another .05 less on the
> > > > printers xy scales as there is still 15-20 thou of clearance
> > > > between the teeth at maximum pullin on the sides of the bearing
> > > > carrier. That will be added to by the fact that the bearing
> > > > carrier is carrying 6 bearings in groups of 3. So I just reduced
> > > > the scale to 79.85 from 79.9 as I believe there is room yet to
> > > > tighten that up another few thou.  The closer that is, the less
> > > > actual flexing the flexgear has to do and it won't fatigue and
> > > > break so quick.
> > > >
> > > > I have already made some bearing carriers, but may have
> > > > stretched them too much before I found the flexgears were too
> > > > big for the bearings.  So that fit has not been pronounced as
> > > > good yet.
> > > >
> > > > The idea then is to scale the bearing carrier for a teeny bit of
> > > > overpush, flexing the houseing and circular spline a thou or 4
> > > > for a break-in wear clearance, keeping it backlash free a bit
> > > > longer.
> > > >
> > > > The third one, if it has the cajones for the job, will be
> > > > turning the worm of a chinese B&S-1 indexing head clone, not a
> > > > big job but hard to do if its being driven under cutting loads
> > > > as in making spiral or hypoid gears.  I have another 100/1 worm
> > > > drive gearbox with a 3NM 3 phase motor on it that will get used
> > > > there if this plastic isn't up to that job. But I've been
> > > > messing with this instead of makeing the shaft couplings that
> > > > will take. Making 3 of this drive cuz the first 2 will
> > > > eventually be connecting the stellarium program to my now
> > > > elderly Meade DS-10 telescope, a 10" Newtonian design.  That
> > > > will take another rpi4 and some interfacing.
> > > >
> > > > Taking inventory, I still need a bag of 4mm nuts, and a smaller
> > > > bag of 4mm square nuts for the bearing carriers.  And suitable
> > > > grease, all of which seem to be of Chinese only source, and
> > > > another 6 weeks away.
> > > >
> > > > Stay well and safe Grumpy. From one grumpy, long retired old
> > > > fart to another.
> > > >
> > > > Cheers, Gene Heskett
> > >
> > > it sounds very cool
> >
> > I thought so too, but now I'm trapped. Dogone stuff is contagious :)
> >
> > > post a link to the thingiverse files
> >
> > Its already been posted to this list 3 times.
> >
> > > you should put up some pics of what you've got so far
> > > a pictorial cronical of your journey
> > > even the bad stuf is a lesson for us beginners
> >
> > What I intend to do is going to be more like a tut on how to take a
> > poorly designed but decent idea to the point of actually haveing
> > some of the advantages of the $1k dollar versions except their
> > longer life. In particular, how to make minor adjustments that will
> > make it work 10x longer.  Thats the general idea anyhow.  The long
> > life part is obviously TBD. Waiting before too much longer on some
> > M4 sq nuts. Ebay has exactly none. Might have to make them, and 4mm
> > is getting a bit teeny.
> >
> > Take care now.
> >
> > Cheers, Gene Heskett
> > --
> > "There are four boxes to be used in defense of liberty:
> >  soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > If we desire respect for the law, we must first make the law
> > respectable. - Louis D. Brandeis
> > Genes Web page <http://geneslinuxbox.net:6309/gene>
> >
> >
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>
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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