The weak link on all 3D printed harmonic drives is the flex cup.  The
plastic fails after some hours of use.    The best design I've seen to
overcome this is to NOT print the flex cup.  They used a wide double side
timing belt for the inner teeth.

The thing that very few You tubers do when designing 3D printed machines is
to not simply copy the design of metal parts but start the design from the
ground up knowing they will be using plastic.   Plastic has very different
strength and stiffness to volume ratios.  So if your part looks like the
metal equivalent it is a good clue you are doing "eyeball engineering" and
your experience with metal is influencing your design.

If you need to print a reduction gear and need a really big ratio the
Cycloidic reduction system really does work better especially if the
rolling parts are sealed bearing units that are press-fit into the plastic.

That said, I've printed parts in plastic to directly replace metal or even
rubber and I just have to accept the very short lifetime and low strength.
 Plastic is a good material to verify ideas quickly.

In any case, use a timing belt for the flex wall and it might last 30 years.

On Mon, Jan 25, 2021 at 8:47 PM Sam Sokolik <samco...@gmail.com> wrote:

> I am sure the torque is limited - but I feel it might have possibility...
>
> https://www.youtube.com/watch?v=QlpkmEEhFqc
>
> _______________________________________________
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>


-- 

Chris Albertson
Redondo Beach, California

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