On Saturday 01 May 2021 12:25:12 Kenneth Lerman wrote:

> Has anyone tried using polypropylene  for the flex component? I
> believe PP is used for live hinges.
>
If refering to whats commony called TPU, yes, abject failure as its too 
flexible and just folds up.  Its good for those squeeze it coin purses 
though, and I may make some bigger ones to see if they'll sell as the 
one I have in my pocket is bursting with less than 2 dollars in small 
change in it.

> Ken
> Kenneth Lerman
> 55 Main Street
> Newtown, CT 06470
>
> On Fri, Apr 30, 2021 at 11:26 PM <ken.stra...@gmail.com> wrote:
> > I haven't been following your project recently but am intrigued by
> > "And it turns the armature easy enough the 3NM 3 phase motor (those
> > are magic folks,
> > running 50C cooler than 2 phase stuff) I'll use will not be a bit
> > overstressed." Where did you end up getting your motors and what are
> > you using for drivers?
> >
> > -----Original Message-----
> > From: Gene Heskett <ghesk...@shentel.net>
> > Sent: April 30, 2021 10:45 PM
> > To: emc-users@lists.sourceforge.net
> > Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive?
> >
> > On Monday 22 March 2021 09:19:19 Sam Sokolik wrote:
> > > 202,200 for the outside spline and the flex gear is 200.  In this
> > > situation - the 202 tooth spline is stationary to the stepper. 
> > > The 200 tooth outside spline is mounted to the faceplate.  In this
> > > layout - the ratio apears to be 101:1
> > >
> > > In this situation the stepper motor and the face plate spin the
> > > same direction.
> > >
> > > With the same set of outside spines swapped - the ratio is 100:1
> > >
> > > I am sure Andy can explain it.  It doesn't make sense to me.
> > >
> > > Happy with runout...  https://www.youtube.com/watch?v=eLyP2YwdstQ
> > >
> > > sam
> >
> > I am running some behind you Sam, with my project, having printer
> > problems kills time and money. Finally settled on an ender 5 Plus,
> > which is working passably well but I've wasted $3k getting there.
> >
> > Any way, I changed the design some from yours, to a 30/1 because
> > those big spines print better, and by making my own bearings in
> > openscad, useing crosman bb's for balls. I put a huge one with over
> > 150 loose bb's directly on the outside of the moving spline, with
> > only the lip of the output coupling disc (printed of course)
> > interposed. And the floating spline has 3 more of those, sized for a
> > good friction fit inside that spline, with both the spline and the
> > bearings made as thin as practical to improve the flex life, and I
> > just took the eliptical armature off the build plate and wiggled
> > in into those 3 bearings inside the loose spline, so thats the
> > driver armature, no commercial ball bearings anyplace like yours. 
> > I've made the 8mm hole in the plastic for the motor shaft into a
> > prominent D-flat, and used a cbn wheel to make the flat much wider
> > on the motor shaft, and this armature will be driven onto the motor
> > shaft without any grub screws at all.
> > No clue how long it will run before it bores that hole out and I
> > have to make an alu inner for it. :(
> >
> > But I just now assembled it without the motor, turning the armature
> > by hand,
> > and it works, with no detectable backlash. And it turns the armature
> > easy enough the 3NM 3 phase motor (those are magic folks, running
> > 50C cooler than
> > 2 phase stuff) I'll use will not be a bit overstressed.  Those bb's
> > will pound the plastic smooth and get smoother with use.
> >
> > So now its time to finish the output shaft, and make the rest of the
> > housing. Which will be supported by the big bearing at the spline
> > end, and 4
> > of the printed bearings at the load end. I've got the motor end
> > gnawed out of some 1" stock I had, and I bought a foot of 3.125"
> > thick by 6" wide stuff
> > so I can make 2 output housings. That showed me the current price
> > for extruded alu, scary. I also bought enough rod to make about 4
> > output shafts,
> > over $200. And I've a spare 4" chuck from a TLM upgrade to a 5" to
> > use on it. Or better yet, buy another 5" from LMS.
> > So I'll get there, if I don't fall over first. At my age, thats
> > always a possibility.
> >
> > I'll try to get some pix of what I've got so far, put up on my web
> > page over
> > the weekend. Along with some of the openscad source files.
> >
> > As usual, this stuff keeps me alone, safe, and out of the bars. :-)
> >
> > Cheers, Gene Heskett
> > --
> > "There are four boxes to be used in defense of liberty:
> >  soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > If we desire respect for the law, we must first make the law
> > respectable. - Louis D. Brandeis
> > Genes Web page <http://geneslinuxbox.net:6309/gene>
> >
> >
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> >
> >
> >
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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