hey stuart nice to hear from you

this machine might be like some of the big ones you did

yes good question

its a yaskawa inverter motor internal positioner

yes i could control it.  but they are worth lots of money on ebay like 3k.
and i would prefer to handle it all inside linuxcnc than have a magic black
box i don't understand.  then i can interlink classic ladder and estops and
everything etc





On Fri, Jul 26, 2024 at 11:25 PM Stuart Stevenson <stus...@gmail.com> wrote:

> There is not currently a carousel motor controller on the machine?
>
>
>
> On Fri, Jul 26, 2024 at 6:07 AM andrew beck <andrewbeck0...@gmail.com>
> wrote:
>
> > hey guys just have a question about the carousel component
> >
> > I have a 80 tool carousel on my mazak horizontal 5axis
> >
> > and i need to control it.
> >
> > i know the carousel component can be used with a stepper motor and it
> just
> > needs one home switch and then calculates step and direction signals for
> > any movement from there
> >
> > I have a couple of options here to make this work
> > i could pull the current motor out which is a yaskawa inverter rated
> motor
> > with a 5v differential encoder on the end(ready to plug into a mesa
> card).
> > And then just replace it with a servo motor and use step and direction to
> > control it and away we go.  the downside of this is there is a spline on
> > the original motor i don't really want to have to touch..  and the cost
> of
> > a servo and driver  approx 350usd
> >
> > the 2nd option is a expensive vfd that has 0 +-10v i am hoping that i can
> > control that as a servo and the carousel component tells it what to
> rotate
> > to for each tool.  cost 300usd
> >
> > the 3rd option and the one i am hoping i can use is i buy a cheap vfd
> that
> > has a encoder card for closed loop control (approx80usd)  and just plug
> it
> > into motor and wire encoder in to vfd and then back to mesa card.  the
> > problem is the cheap vfds only have 0-10v not +-10v
> >
> > so i would have to have a direction pin plus 0-10v.  Andy would that be
> > able to work ok?  it means that i can't run a PID in linuxcnc on it i
> > think.  but it might work ok still.  I know that i can get full
> servo-like
> > control down to about 10rpm still and it works great.  i use them on my
> > other cnc mills for the spindle and they are great and provide pretty
> good
> > spindle orientation definitely good enough to do toolchanges with no
> issue
> > in about 10000 toolchanges so far.
> >
> > anyway let me know what you guys think
> >
> > just looking at options currently though want to chose some sort of
> option
> > in the next week as we need this cnc mill going.
> >
> > i have jobs for it to do soon:)
> >
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> >
>
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