I had an ancient (1938) Bridgeport round-ram mill with an M
head. It had bad wear on the spline and rattled horribly
under load. I figured what was happening was the top of the
spindle was twisting a bit when the end mill tooth dug in
and then when the tooth came out of the cut, the released
spring would cause it to jump ahead. So, I made some shims
out of brass shim stock and put them into the space on the
UN-DRIVEN side of the spline to fill up the slack there.
These were just 1/8" wide strips of the shim stock, long
enough to pass all the way through the driving spline of the
pulley and then bent over at the ends to keep them from
working out of the pulley as the quill moved up and down.
This hack worked marvelously to quiet the racket.
Jon
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