> On 12 Jan 2025, at 13:55, Gregg Eshelman via Emc-users 
> <emc-users@lists.sourceforge.net> wrote:
> 
> Another possibility would be DIY broaching a splined sleeve that's a much 
> better fit, boring the pulley out to press the sleeve in, then touching up 
> the splines if the sleeve compressed enough to make it too tight a fit.

Or pay someone to wire-erode a new spline. In my limited experience it’s 
surprisingly affordable. 
And nowadays you can probably send a CAD file to somewhere and get it cheaper 
still. 

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