jerry dycus wrote:
>> During my overcharging experience, I got potassium hydroxide on my
>> skin, and had it there for almost a minute. A equivilant amount of
>> PbLA electrolyte would have eaten a hole in me.

Nonsense. The sulfuric acid in a lead-acid battery is dilute. It
certainly won't eat a hole in your skin, no matter how long it is
present. Your only symptom would be red skin, like a sunburn.

Now, it *will* dissolve cotton, and so leave holes in your jeans. And it
hurts like hell if you get it on an open wound.

>> However, I had no idea about the aluminum thing, and it's making me
>> very nervous because my entire rear battery rack is made of aluminum.
>> Imagine a rear end collision that breaches one of my rear batteries.
>> ... electrolyte leaks onto the aluminum ribs. Hydrogen is generated
>> in large quantities, at the same time as sparks are flying from
>> shorted batteries.

First, you can get the aluminum painted or anodized. Second, the amount
of potassium hydroxide available to react with the aluminum is small
(unless it can puddle somewhere, like in an aluminum tub). Third, the
reaction rate is slow enough that you won't be generating hydrogen fast
enough to be an explosion hazard.

The main risk is that potassium hydroxide spills will slowly corrode
away your aluminum battery box, just like the sulfuric acid spray from
lead-acid batteries corrodes away steel over time.

Jon "Sheer" Pullen wrote:
> The H2 problem isn't that bad anyway. LA batt acid does the same thing.

Not to aluminum; it is pretty much inert to sulfuric acid. But it will
attack steel, copper, zinc, and other metals, liberating hydrogen in the
process.
-- 
Lee A. Hart                Ring the bells that still can ring
814 8th Ave. N.            Forget your perfect offering
Sartell, MN 56377 USA      There is a crack in everything
leeahart_at_earthlink.net  That's how the light gets in - Leonard Cohen

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