It is looking more like the BMS (or "charger" as the press calls it,) is to blame. Might still be the batteries. BMS should have caught it, however.

Nice article here:
http://www.technologyreview.com/news/509981/grounded-boeing-787-dreamliners-use-batteries-prone-to-overheating/

The comments are even more interesting. The "charger" company office burned to the ground in 2006. Looks like one of the "charger" company employees filed a whistle blower lawsuit due to shipping defective product. Interesting reading.

My bet is that it the problem is an unbalanced pack, either caused by, or uncorrected by, the BMS. Whatever the root cause is, it was compounded by picking Cobalt Oxide chemistry.

Bill Dube'
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