Hi Scott,
No problem - indeed an automotive (round) style post.
The week before it melted, I hit a particular hard bump
with the truck, so I have some suspicion that the batteries
may have moved from that bump and either the post was damaged
(maybe sheared partially off) or the clamp was never tight
enough so it moved, crud or corrosion cause bad contact
and the resistance heated the post until it melted.
The last few days before this happening I was asking
myself why the charge meter was dropping so fast in the
first mile driven, going down 10% within 1 mile, as if the 
pack was losing charge or dropped in voltage, but it was not
cold weather. Now I know that it was the high resistance link!

Next time I will be more in tune with the signs that say
that something is amiss in the pack...

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: [email protected] Private: http://www.cvandewater.info
Skype: cor_van_de_water Tel: +1 408 383 7626


-----Original Message-----
From: [email protected] [mailto:[email protected]] On
Behalf Of 85VWCabrioletEV
Sent: Thursday, March 28, 2013 9:20 PM
To: [email protected]
Subject: Re: [EVDL] Re-casting battery post that melted away?

Nevemind.....dummy me should have looked at the pics first.......thanks

Cheers,
Scott




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