Thanks for all the discussion!

I have 20 CALB cells mounted in the front trunk (ex gas tank location) and
30 in the (middle) engine compartment, inverter is in the rear trunk. I
have the most positive in the front, running through a shunt and a 500A
Kilovac contactor to the controller. The most positive wire is where I had
the single Airpax before, mounted in the classic EA kick panel position.
That has been re-done with a direct wire to the controller input. I've been
working on putting a series pair of the breakers in the motor compartment
to act as a service disconnect between the two 15 cell boxes on either side
of the motor.

I have two of the EA fuses (LKN 250V, 250A times 2, stamped "For 500A use
2") , one is installed in the middle of the front pack, the other is slated
to be in the middle of one of the 15 cell packs, I'm thinking I should have
one more for the second rack. Anyone have a good source for those fuse
links? I'm thinking I should be using LKS 500 V links, but LKN is what came
with my EA setup.

I found some 150A Kilovac contactors cheap, so I will set them up to
disconnect the charger unless plugged into an AC source and also to
disconnect the DC-DC when charging.

One question, is it overkill to put another contactor on the most negative
lead to the controller? I was thinking of having the battery pack
completely disconnected from everything while charging, well, everything
but the shunts for the E-Meter and the ammeter.

TIA




On Sat, Jun 29, 2013 at 3:34 PM, Lee Hart <[email protected]> wrote:

> David "Battery Boy" Hawkins wrote:
>
>> Since you never, ever, never, want the traction wiring in the cabin with
>> you, the breaker is located under the hood, and for the "Oh SH$@"
>> emergency cable, I use a heavy duty PTO cable (power take off).
>>
>
> I don't see traction wiring in the cabin as inherently dangerous; it just
> needs to be packaged correctly. A breaker in the cabin needs to be in a UL
> listed electrical box, just like you'd do for the circuit breakers for your
> house wiring. They are "inside the cabin", but thoroughly protected.
>
> Same for the wiring to this box. It needs to be in UL listed conduit, and
> treated just like you'd treat the service entrance wiring for your home.
>
> --
> The storage battery is one of those peculiar things which appeals to
> the imagination, and no more perfect thing could be desired by stock
> swindlers than that very selfsame thing. Just as soon as a man gets
> working on the secondary battery it brings out his latent capacity for
> lying. -- Thomas A. Edison
>
> --
> Lee A. Hart, 
> http://www.sunrise-ev.com/**LeesEVs.htm<http://www.sunrise-ev.com/LeesEVs.htm>
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