Chris,

I just realized I have a crimper that you might like. I took a Harbor
Freight 12-ton press
http://www.harborfreight.com/12-ton-shop-press-33497.html,
and a hex socket the size of the Lug I was using, cut the hex socket in
half, welded it to appropriate metal for the shaft and also the bottom plate
and had myself a Crimper. Originally I was going to have 30 6v batteries, 60
+ crimps and did some tests. The 12 ton jack bent the top of the press so I
had to reinforce it. The test crimps worked out fine, I hung a 50lb weight
from one and no movement at all. Never tested the resistance, but figured
that the lead and copper were pretty well integrated. So it's set up for a
battery lug for a 2/0 cable.

If you want, it's yours free, just pay for the shipping. I'll take some pics
tomorrow when it's daylight and post them.

Rush
www.TucsonEV.com




> On Oct 7, 2013, at 5:49 PM, L. Chris Hager wrote:
>
> > I'm hooking the four battery modules in the back to the 3 in the front
> (modules next to each other are connected by busbar, and on to the
controller,
> etc, and have some fat cable (over 1/2 in. to outside the rubber outer,
probably
> a full half, maybe 9/16 for the copper) onto which I have to crimp the
ample
> connectors I've bought to make the connections.  I can't find a crimping
tool
> bigger than single O size at places like Harbor Freight or Home Depot.
HAS
> ANYONE found a supplier for a simple one-- not the big hydraulic type, but
one
> like a really big bold cutter, with (probably) interchangeable dies?
AND- if
> anyone has one not in regular use that I could borrow, that's within a 50
mile
> drive of Washington DC (where I am) and Boston (where the car project is),
let
> me know!
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