Lee, you may be close to a low cost solution.  I need to look at the design and 
a modification.  Thanks, Bob.

________________________________
From: EV <[email protected]> on behalf of Lee Hart via EV 
<[email protected]>
Sent: Thursday, August 16, 2018 10:03 AM
To: Electric Vehicle Discussion List
Cc: Lee Hart
Subject: Re: [EVDL] Testing batteries

ROBERT via EV wrote:
> If someone wanted to test 300 - 400 NICAD or NIMH cells for capacity, how can 
> it be done efficiently?  I do not want to take 6 months charging and 
> discharging one cell at a time.  The purpose of the testing is to match cells 
> so as to build a large battery. Any tester I can buy to speed up the process?

I use my Battery Balancer for this <http://sunrise-ev.com/balancer.htm>.
You can program it to test up to 80 cells or batteries sequentially. It
can measure voltage and current, and control a charger and load bank.
For example, have the program:

- charge each cell to a defined "full" voltage and current
- then load it with a defined load
- measure the time to a defined "empty" voltage
- record the amphours
- recharge the cell back to "full"
- step to the next cell or battery

I'm using one now to test a set of CALB cells. I only bothered to
connect one relay board, so it tests a group of 8 cells. Then I offload
the data, and re-connect it to the next batch of 8 cells.

The Balancer ins't really a commercial "turn-key" product: It's just
something I built because I couldn't find anything affordable that did
what I want. But I do have bare and assembled boards, and sell them on a
one-off basis as needed.
--
"Verschlimmbessern" (German, verb) - To make something worse by
trying to improve it. (English translation: "Microsoft"?)
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, 
www.sunrise-ev.com<http://www.sunrise-ev.com>
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