Thanks Paul.   Yeah not quite the same but somewhat similar.  I'm assuming
that the Alibaba battery would have a higher finishing voltage ~108 volts
vs the Tesla pack which would be 24s or 100.8.  I should also be able to
push a lot more amps out of a Tesla pack if required down the road.  I like
the fact that the Tesla pack is likely much more configurable as the
voltage/ amperage is what I use for BMS/ cell layout but also dont like it
for the same reason lol.  I can be great to dangerous in my projects.  It's
down to the unknown turn-key solution vs DIY. using known good (but used)
products ,

On Mon, Mar 18, 2019 at 12:39 PM paul dove <[email protected]> wrote:

> Well, I am not sure you are comparing apples to apples. All Lithium Ion
> batteries are not equal in power density or energy density.
>
> A Tesla model S battery cell goes up to 4.2 volts.
> 2modules x 4.2V x 444cells x 2.8Ah = 10.4kW
> So 2 x modules of 6s74p (444 cells) =10.4kWh
>
> While your 96v100ah pack on Aliexpress may be Lithium Iron Phosphate
> 96 x 100 = 9.6Kw and may have lower discharge rates.
>
> On Monday, March 18, 2019, 7:19:01 AM CDT, Dan Baker via EV <
> [email protected]> wrote:
>
>
> Thank you everyone for the great response so far.  I am still communicating
> with a few Aliexpress sellers although it has been quite frustrating.  So
> far none have been able to give me any documentation on these packs- cell
> type and count, string info, bms used, etc.  I have been able to weed a few
> out by reviews and overzealous claims.  Product weight seems to be a tell
> tale as well, how can a pack weight half as much as other packs and have
> the same claimed a/h rating?
>
> After some more digging this weekend I have found a Canadian seller of used
> Tesla packs.  I think I can get 2 x modules of 6s74p (444 cells) from a low
> mileage 2015 P85D for around the same price as a 96v100ah pack on
> Aliexpress.  I would still have to buy a BMS and likely a charger.  I have
> saw some articles on cutting the bus bars and turning it them into 12s37p
> packs so I could get 2 x 48v packs and 96 volts total so I can eliminate my
> noisy gear set.  I could also buy 4 packs but that would be way more pack
> that I need at this time.  Anyone ever hack a Tesla pack to make it 48
> volts?
>
> Cheers
> Dan
>
> On Sun, Mar 17, 2019 at 6:20 AM Steve Heath via EV <[email protected]>
> wrote:
>
> > Michael:  totally agree. At the cell level you are right and in the end
> > the user has to take responsibility. The challenge facing people that a
> > single Liion cell is not going to cut it so they have to be assembled
> > into packs and that is where the differences start coming out. What
> > follows is that cell level properties do not automatically
> > follow/scale/apply to the battery pack.
> >
> > At the cell level Liion shows virtually zero  Peukerts effect. At the
> > pack level with a BMS, it will. The cause is very different though.
> >
> > At the cell level, 0%age discharge is not damaging. At the pack level,
> > cells can go out of balance and potentially short out. BMS will prevent
> > the 0%age from being reached as part of the system level management
> > strategy.
> >
> > At the cell level, there is nothing stopping Liion cells from being
> > connected in parallel or series. At the pack level, parallel operation
> > is not a problem but in series, the BMS can fail.
> >
> > At the cell level, you can extract all the capacity. At the pack level,
> > this is difficult with the BMS applied. So if 100aH is the minimum
> > needed in reality, a bigger capacity battery is needed.
> >
> > I think the problem is that we have become so used to treating cells
> > like lego that it is easy to forget about the care and management side
> > of Liion. Equally it can be very confusing when cell level and system
> > level data/behaviour is compared because they can be almost
> > contradictory which makes it very confusing to people trying to
> > understand what is going on.
> >
> >
> >
> > On 17/03/2019 04:10, Michael Ross via EV wrote:
> > > Steve, the ratings are per cell. WHat else is there to do?  No
> management
> > > is needed as with a pack. Measuring the capacity of a cell is pretty
> > > straightforward. It is up to the user to determine the needed capacity
> > of a
> > > pack and how to take care of it.
> > >
> > > On Sat, Mar 16, 2019 at 6:31 PM Steve Heath via EV <[email protected]>
> > > wrote:
> > >
> > >> There are lies, damn lies and battery AH data.
> > >>
> > >> Yes you are right in that even with a "100aH Liion battery" I would
> > >> derate it by 80% or so because of the BMS and so on.
> > >> The problem with many Ah figures is that you do not know how they were
> > >> measured. Is this with or without the BMS?
> > >>
> > >> Most companies take the aH from each cell in the series string and add
> > >> them up. Some pluck a figure out of the air!
> > >>
> > >> 80% of the manufacturer figure is a good place to start but that might
> > >> be a tad high in my experience with those size of currents.
> > >>
> > >> Steve
> > >>
> > >>
> > >> On 16/03/2019 21:51, Dan Baker via EV wrote:
> > >>> Wow, lots of learning here.  So with Lithium, a safe BMS cut-off
> > >> typically
> > >>> kicks around when there is less than 20% remaining? So the a/h
> ratings
> > >>> typically (and when truthfully) displayed are actually 20% less?  100
> > a/h
> > >>> battery is typically only 80 a/h?  This is fine as I know you can't
> get
> > >>> 100% of out lead either.  I looked up my SBS-170f lead's datasheet,
> to
> > >> take
> > >>> the cells to 1.80VPc (half discharged I believe) will happen with 116
> > >> amps
> > >>> for 1 hour.  This is recommended bottom voltage and I typically see
> > that
> > >>> with my boat as the draw is pretty constant when cruising.  To take
> the
> > >>> leads all the way to near complete discharge (damaging but not
> > >> exploding) -
> > >>> 1.60 Vpc the amps for one hour is 125 amps so not much more.  So
> with a
> > >> 200
> > >>> ah pack I can expect about 1.6 hours of run time at 100 amps?  In
> > >> reality
> > >>> I think I can probably get closer to 2 hours if I keep the speed the
> > same
> > >>> and reduce the amps as the weight loss will dramatically reduce water
> > >>> drag.
> > >>>
> > >>> On Sat, Mar 16, 2019 at 6:08 PM Bill Dube via EV <[email protected]>
> > >> wrote:
> > >>>> No Paul, Lee is indeed referring to the rate of discharge chart,
> > >>>> however, he has chosen the cut-off to be _*3 volts*_, rather than
> the
> > >>>> customary cut-off of_*2.5 volts*_. (No one uses a cut-off of 3
> volts,
> > >>>> that I am aware of. All the charts note that 2.5v cut-off is the
> > >>>> standard for comparison. If we picked 3.5 volts as the cut-off, we
> > would
> > >>>> get a huge spread in the apparent capacity, but that would be
> silly.)
> > >>>>
> > >>>> You are correct that the 12 minute discharge (0.2C rate), the 0.5C
> > rate,
> > >>>> and the 1C rate all show the same capacity, 3.25 mA-hr. While the 2
> > hour
> > >>>> discharge (2C rate) shows a slightly elevated capacity of  3.350 mA.
> > >>>>
> > >>>>        I suspect that the faster rates had some unavoidable internal
> > >>>> heating, (even though the case temperature was held at a constant 25
> > >>>> degrees Celsius,) which tends to decrease the internal resistance,
> and
> > >>>> tends to raise the terminal voltage under load, especially when the
> > >>>> impedance rises near the end. Thus, the apparent capacity shift is
> > quite
> > >>>> likely due to increased internal temperature rather than ion
> > diffusion.
> > >>>>
> > >>>>        Lead acid curves would have shown a much greater sensitivity
> to
> > >> the
> > >>>> discharge rate. Much greater. As I said earlier, the ions can
> diffuse
> > >>>> perhaps 100 times more quickly in Li-Ion cells than in lead-acid
> > cells,
> > >>>> which makes the Puekert exponent very close to unity in Li_ion.
> > Puekert
> > >>>> is not really useful in Li_ion because the diffusion is so fast in
> > >> Li-Ion.
> > >>>> Bill D.
> > >>>>
> > >>>>
> > >>>> On 3/17/2019 12:40 AM, paul dove via EV wrote:
> > >>>>> That’s not what the spec sheet says. You are reading the graph for
> > >>>> temperature variations. There is almost no difference due to
> discharge
> > >>>> rates. 2C is 3250 and 0.5C is 3350 according to your spec sheet.
> > >>>>> And lead acid batteries have a Puekert coefficient as low as 1.08.
> > >>>>>
> > >>>>> Sent from my iPhone
> > >>>>>
> > >>>>>> On Mar 15, 2019, at 9:14 AM, Steve Heath via EV <
> [email protected]>
> > >>>> wrote:
> > >>>>>> Peukert's law is not an actual law but an empirical formula that
> is
> > >>>> based on actual physical measurements. It gives an approximate
> > estimate
> > >> of
> > >>>> how much capacity can be obtained. The way that it is used is that
> the
> > >>>> capacity is measured at different discharge rates to give a
> > co-efficient
> > >>>> that can then be applied to other batteries.  This is where the
> > >> difficulty
> > >>>> lies. The coefficient is taken by measurement and providing another
> > >> battery
> > >>>> is the same then the coefficient is applicable. If not and it isn't.
> > >>>>>> The key point is that the discharge curves for li ion batteries do
> > >> vary
> > >>>> significantly depending on the load in real life according to the
> > >>>> manufacturer data.  At the 0% soc end point, the capacities are the
> > same
> > >>>> (give or take). This is why the Peukerts coefficient is close to 1
> > >> rather
> > >>>> than 1.2 or higher for a lead acid battery. Hence the comment that
> it
> > is
> > >>>> not applicable. It is there but very small to be accurate.  However
> > at a
> > >>>> typical self preservation point e.g  cutoff voltage used by BMS, the
> > >>>> capacities are different. As a result, there is a "Peukerts" effect
> > >> where
> > >>>> the amount of capacity that can be obtained is different depending
> on
> > >> the
> > >>>> discharge current. It is not the same Peukerts effect but the end
> > >> result is
> > >>>> the same. Discharge more, less capacity...
> > >>>>>> The data sheet for a Panasonic 18650 shows this effect very well (
> > >>>> https://www.batteryspace.com/prod-specs/NCR18650B.pdf ) where a cut
> > off
> > >>>> voltage of 3v gives a capacity of 2400mAh at 2c and 3300 mAh  at
> 0.2C
> > >> .  At
> > >>>> the 0% soc point they all come out at 3300 and 3400. So discharging
> to
> > >> 0%
> > >>>> soc, the discharge current is more or less irrelevant. Interestingly
> > >> these
> > >>>> results are taken at constant cell temperature where any overheating
> > >>>> advantage is not applicable. Without seeing the complete paper that
> > was
> > >>>> referred to, it is difficult to know if any comparison with
> > manufacturer
> > >>>> data was made or whether tests were done at constant temperature and
> > >> what
> > >>>> the results were.
> > >>>>>> Discharging to a lower 15-20% level to protect the battery, there
> > is a
> > >>>> big difference. If you want to get the best capacity out of a li ion
> > >>>> battery with a BMS, either reduce the discharge rate or change the
> BMS
> > >> to
> > >>>> accept a lower cutoff voltage and risk battery damage.
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