I would not solder any battery packs, particularly those subject to
vibration and shock.

There are plenty of low-cost DIY solutions for spot-welding.

On Mon, Feb 8, 2021 at 4:58 PM Peri Hartman via EV <[email protected]>
wrote:

> Right. That's why I was mentioning solder. I could have been more
> careful with my wording, but the point was to provide a better solder
> connection.
>
> << Annoyed by leaf blowers ? https://quietcleanseattle.org/ >>
>
> ------ Original Message ------
> From: "Jim Walls via EV" <[email protected]>
> To: [email protected]
> Cc: "Jim Walls" <[email protected]>
> Sent: 08-Feb-21 4:40:36 PM
> Subject: Re: [EVDL] Calculating nickel strip amp carrying power
>
> >On 02/08/2021 15:31, Peri Hartman via EV wrote:
> >>Just a thought, here. Years ago I played around with electronics using
> bread boards and wire wrapping. The wire wrap causes a really tight bond, I
> was told, at the molecular level. I wonder if you can do something similar
> for connecting cells. At the very least, if you have several turns of wire,
> your solder will make a larger and stronger connection.
> >
> >Done thousands and thousands of wire wrap connections.  Remember, that
> most wire wrap stuff was working in the milli amp range.  As for the
> connection, think about this.  You have a square pin with normally solid
> wire wrapped around it.  The only place that has any real tension holding
> the wire and pin together is at the corners of the square pin.  At the
> corners, there is likely a pretty good amount of pressure holding them
> together, but it's a very small area of contact.
> >Note that some wire wrap pins are round rather than square, so a wire
> wrapped around it would have a larger contact area, but at less tension.
> >
> >-- 73
> >-------------------------------------
> >Jim Walls - K6CCC
> >[email protected]
> >Ofc:  818-548-4804
> >http://members.dslextreme.com/users/k6ccc/
> >AMSAT Member 32537 - WSWSS Member 395
> >
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