Guys,

Thanks for all of the feedback. It was very
informative. I think I'll proceed in order of the
options that remove the least amount of material:

1) HeliCoil
2) drilling and tapping for M9 X 1.0
3) drilling and installing the Muller Insert

Thanks again for the 411,
Kenneth Kirkland
#18 MiDiv / Arkansas Region (77)
1991 KBS Mk. V
www.kirklandracing.com


--- [EMAIL PROTECTED] wrote:

> Not having read any of the other thread
> contributors, I would still go with 
> a thread insert kit (aka HeliCoil).
> 
> ----- Original Message ----- 
> From: "Kenneth Kirkland" <[EMAIL PROTECTED]>
> To: <[email protected]>
> Sent: Thursday, February 01, 2007 1:57 PM
> Subject: [F500] Stripped exhaust thread options
> 
> 
> > Hello All!!!
> >
> > I have a situation that I'd like to bounce off of
> the
> > list before attempting repairs on a cylinder jug.
> >
> > In the process of installing my rebuilt 494, I
> > discovered stripped threads on one hole of the pto
> > exhaust port. The original 8mm x 1.0mm threads
> were
> > apparently stripped in the past, repaired with
> > something in the 6mm/.25 inch range, which has now
> > stripped. 6mm and 1/4" bolts feel like they're
> > threading up, but when it's time for them to
> really
> > torque down, they just keep turning.
> >
> > What's the best way to deal with this? Do another
> > repair with a thread smaller than the original
> 8mm?
> > Drill the hole out and tap it at 9mm x 1.0mm?
> >
> > Thanks in advance for any and all assistance,
> > Kenneth Kirkland
> > #18 MiDiv / Arkansas Region (77)
> > 1991 KBS Mk. V
> > www.kirklandracing.com
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