John,
I wonder if you are on the right track?  As you know, I also have a
Stelli Dan modified tank and have never experienced any fuel starvation
problems. There was never any heat shielding with the old tank and all
Dan added for my modified tank was a fiber pad on top of the
transmission case were very bottom of tank touches, but is to prevent
metal-to-metal contact, not heat shielding. Also never heard of any
similar problems, even from our guys in the hot southwest. I have been
in some hot, 100+ weather, run for hours in the past.
Have you checked/ eliminated any of the following;
- vent hose from filler neck - is is connected, not kinked or plugged up
were it exits down by the center stand with a bunch of other vent hoses.
Also, there is a check valve part way down, check that?   Not allowing
the tank to vent as you draw down the fuel would exhibit the same
symptoms you are describing.
- the 94's came with a charcoal filter for trapping fuel fumes, but as I
recall you had to remove it to fit the enlarged tank. What did you do
with the connector hose? - hopefully didn't plug it off.
- the fuel filter - that black top hat mounted on the left, by the fuel
pump flange is expensive (but can be had from Zanotti's fairly
reasonable). Like any filter, it needs to be replaced about every 50,000
miles.
- during the rally, the bike missed a few times (very imperceptible) and
started getting worse gas mileage. I added some fuel injector cleaner
and it ran noticeably better after a tankful of cleaner and mileage came
back up. Mexico gas and some of the no name, tim-buck-two, regular only
fill ups I did during the rally, I sure didn't trust. Injectors can be
fickle things.
- Lastly, your fuel pump. It could be pumping, but not meeting spec
pressure. Fuel injection systems require fairly high pressures for the
injectors to work. I had a fuel injected car several years back that
drove me crazy. It had spark, gas was pumping, but under load or
acceleration would start missing and bog. Turned out the fuel pump was
worn out and not delivering enough pressure (and it was in the gas tank-
what a job that was).
good luck,
--
Dave Biasotti  //  Fremont, CA

-----Original Message-----
From: GTS-1000 Owners List [mailto:[EMAIL PROTECTED]] On Behalf
Of John Laurenson
Sent: Saturday, June 22, 2002 2:49 PM
To: [EMAIL PROTECTED]
Subject: Re: Quiz Answer


Excellent point Carlton........It is one of the fixes I am considering.

  When you ride thousands of miles on a malfunctioning bike, worrying
that it may quite anytime, you have plenty of time to contemplate more
than your navel in looking for solutions.

I think any heat shields that may have been on the tank, were removed
when it was rebuilt.  It is something definitely needed and which I
will
install.

I would warn everyone though that the strainer is a real potential
restriction on the GTS and a very real potential problem.  It can
aggravate and make altitude and heat the final straw, as I found out.

As I was topping off the gas tank in Salt Lake City, a guy in a car
walked up and we started talking about the vapor lock problem.  He
owned
a Kaw and said he had to remove is lower fairing to stop a vapor
locking
problem. They talk about dry heat being tolerable out West, obviously
whoever says that has not driven a motorcycle in early afternoon on the
black asphalt interstates there...it is hot.

When the GTS vapor locked climbing out of Salt Lake, the Highway
patrolman stopped and helped me push it a couple hundred yards to a
rest
stop to get out of the traffic.  He wasn't even breathing hard and I
was
sure my lungs were going to start to bleed as I gasped for air.
Anything I can do to keep it from becoming a problem again is open for
discussion.

hawke



On 6/22/02 1:04 PM, "Rev. Baroonstein" <[EMAIL PROTECTED]> wrot

> I wonder if a little heatshield (aluminumfoil or 'real' material)
> glued on to the bottom of the tank would help, it would reflect most
> of the heat from the engine.
>
> Carl
>
> ----- Original Message -----
> From: "John Laurenson" <[EMAIL PROTECTED]>
>
> summer.  The gas tank on the GTS is completely covered with plastic
> and doesn't cool down as effectively as an exposed metal tank would.
> Just

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