Salutations Hexayurt Community!

I work for a corporation making large format graphics for tradeshows and 
exhibitions. We make a great many "Meter Panels" which consist of 1/2" 
GatorBoard cut to a size of 38.125"x87". When the show is over, they are 
usually reused once and then discarded. I have received permission to take 
a few throwaways home. This summer will be my first BM, and I hear it's 
quite a bit more enjoyable when you don't have to stay in a tent. Trying to 
stay in the spirit of recycling and reusing materials, (in addition to 
having a definite lack of disposable income) I'm trying to keep this 
project in the realm of "lots-o-time and little cash." I would be 
interested in making a folding version of whichever HY i end up making.

Ideas:


   - cut the boards down to 38.125" x 76.25" (to maintain the 1:2 ratio of 
   a 4'x8')
   - repurpose mylar emergency blankets (spray adhesive to the board and 
   squeegee'd smooth to reflect as much energy as possible) to redirect as 
   much energy as possible.
   - try to find an alternative to the very expensive tape


Potential Cons:


   - Gator not meant for insulating, not sure how efficient it will be
   - with a foam core, not sure if structurally up to the challenge of 
   sitting in the playa heat.
   - using smaller boards, i get a smaller structure.


I just wanted to see if anyone has done something like this before, or 
already discounted Gator as an acceptable material.

I think if the weather holds here in reno, I'll try a sun test with a mylar 
and un mylar coated plank of Gator between two chairs with suspended weight 
to see if there is much heat distortion.

Also )(oenix, what is the info for that R-Max warehouse in fernley?


Thanks a bunch to any one who can help me out!


-Gnome

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