> You can tell IPC standards was written by engineers that haven't done real 
> life design work -- some 
> of the text sounds like it was written by lawyers <yuck>.

You actually have found the specs or have you paid for them? I'd love to see 
the rationale for some of their formulas (like SOIC pads that sometimes are 
round and sometimes are squareds)

> Anyway - the problem is there really isn't one pad size for an 0805 that 
> works - there are variants 
> for density vs reliability trade offs and to really optimize the pad you need 
> to consider the 
> thickness of the part.  (should the 0805 (2012 Metric) be called a 201250 
> Metric?)

Not only that, there are other technological constraint. Like when you work on 
70um copper or you do a board to be conformal-coated, the pads' shapes change a 
little...

> 
> I found this: http://www.xs4all.nl/~ljh4timm/pcb-fpw/pcb-fpw.html
> 
> It would be cool if someone tweaked pcb-fpw to to produce kicad footprint 
> libraries..

I could give it a look. I've already done some library generation, kicad format 
is actually trivial...

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