OK, this is a fussy detailed question, thanks for indulging me.

This spring I removed and meticulously varnished the Dorade boxes.
They are similar to this one, except that top horizontal surface is a 
removable dark tinted plastic, perhaps perspex;
http://www.ahoycaptain.com/shop/media/marinershw/new_pa2.jpg

While the Dorades were removed, I re-drilled all the screw-holes 
oversize, and filled them with epoxy. This protects the deck core from 
water seeping via the screw-holes.

The Dorade boxes were screwed to the fiberglass deck, but without any 
caulking along the sides. Is that the correct way to install them, 
without any caulking? There are weep-holes on the sides, so any water 
has an exit path. The PVC tube (riser) inside is several inches above 
deck, to reduce the chance of water ingress, and we have never had a 
water problem.

I'm considering using some caulk to eliminate trapped dirt and moisture, 
to prolong the life of the varnish. It will be difficult to do a tidy 
job of this, because the Dorades are mounted over non-skid (not a flat 
surface).

If I'm caulking the bottom Dorade-deck joint, perhaps I should caulk the 
top Dorade-perspex joint for the same reason? (extend the life of the 
varnish).

What do you think? Caulking or not? Bottom only or top as well? Sikaflex 
(white), or some other caulking instead?

Thanks for your input,
-Neal.


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