Thanks Chris, not sure where that PC is, the PC basically could jog
the steppers with the keyboard and that was it, I hadn't tried to
integrate anything else, from my email history I can see that when I
sent what I thought was good gcode, I just got loads of:

Program exceeds machine minimum on axis x
Program exceeds machine minimum on axis y
Program exceeds machine minimum on axis z
Linear move on line 7 would exceed joint 0's negative limit

So I still had a way to go, my lack of CNC knowledge was a bit of a
brick wall for me.

I would have no problems getting machinekit running, it's which pins
on the Terasic I need to connect to the pins on the G540 and whether I
actually need DE0-Nano_DB25, it seems to have switching circuitry to
mimic more DB25 ports, like a mesa board I guess, I probably need
DE0-Nano_DB25 (I don't personally have surface mount soldering skills)
to give me more I/O for the VFD/relays/touch off plate/limit switches?

Newbie alert!

On 19 February 2018 at 12:24, Chris Albertson <[email protected]> wrote:
> Does the old PC still work and can it still move the steppers?   If so you
> have a good start.    Then you change ONE thing at a time.
>
> On Sun, Feb 18, 2018 at 4:11 PM, Richard Thornton
> <[email protected]> wrote:
>>
>> Hi,
>>
>> Apologies if this has been asked before.
>>
>> My computer knowledge is great, electronics knowledge is average and my
>> CAM knowledge is poor.
>>
>> I have a CNC6040 (for around 5 years it has been gathering dust and
>> spider-webs in the shed) it has the VFD and the water-cooled spindle.
>>
>> Back in the day the first thing I did with the 6040 is replace the drivers
>> with a G540.
>>
>> I had LinuxCNC running on an old PC with a parallel port, I could move the
>> steppers, I never actually routed anything.
>>
>> Fast forward to today and I want to get this thing running properly but so
>> much has changed.
>>
>> I just ordered a Terasic Atlas-SoC from Mouser and it should arrive today
>> (Initially I actually didn't realise there was a version without the ARM SoC
>> and I ordered a DE0-Nano from Adafruit, not really cost effective for me to
>> return it from AU to US).  I also have a BBB with a Necitec Panther cape.
>>
>> Should I use the Terasic, also I see the DE0-Nano_DB25, do I need that
>> with the G540, if I do, is it possible to have the board made up with the
>> components installed (I was thinking of using jumper wires from the Terasic
>> directly to a DB25)?
>>
>> Is my understanding correct, I install machinekit on the Terasic, it's
>> headless, so I install something else on to a PC with a GUI and use this to
>> send the gcode to the Terasic?
>>
>> I'm thinking I would want a pendant attached to the Terasic, I don't want
>> to spend more that $100 on this, is there something I can get online that
>> will work on machinekit?
>>
>> How do I handle the spindle/VFD (HY01D523B) and pump in machinekit?
>>
>> I probably want to add a touch off late and/or limit switches how to do
>> that in machinekit?
>>
>> From my notes the G540 has the extra capacity to handle the above:
>>
>> IEC power outlet for one relay output for the spindle pump.
>>
>> 2-pole socket for the other relay output. This would just be the switched
>> relay contacts (Unpowered). You could use this for switching the FWD
>> contacts of the VFD etc.
>>
>> Four G540 inputs bought out to a DB-9 socket. Would could then wire these
>> to limit switches etc.
>>
>> Three G540 VFD outputs would be bought out to a DB9 plug.  You could use
>> this to control the speed of your VFD.
>>
>> 2nd parallel port cable connector for expansion at a later date.
>>
>>
>> Sorry about all the questions.
>>
>>
>> Thanks.
>>
>>
>> Richard
>>
>>
>>
>> --
>> website: http://www.machinekit.io blog: http://blog.machinekit.io github:
>> https://github.com/machinekit
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>
>
>
>
> --
>
> Chris Albertson
> Redondo Beach, California

-- 
website: http://www.machinekit.io blog: http://blog.machinekit.io github: 
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