Actually I found a post from Charles Steinkuehler saying that it isn't a 
74CBTLV3861 it's a SN74CBTD3861DW which seems to add level shifting, I 
think the G540 is tolerant of 3.3 or 5v?

On Monday, 19 February 2018 13:26:38 UTC+11, Richard Thornton wrote:
>
> Thanks Chris, not sure where that PC is, the PC basically could jog 
> the steppers with the keyboard and that was it, I hadn't tried to 
> integrate anything else, from my email history I can see that when I 
> sent what I thought was good gcode, I just got loads of: 
>
> Program exceeds machine minimum on axis x 
> Program exceeds machine minimum on axis y 
> Program exceeds machine minimum on axis z 
> Linear move on line 7 would exceed joint 0's negative limit 
>
> So I still had a way to go, my lack of CNC knowledge was a bit of a 
> brick wall for me. 
>
> I would have no problems getting machinekit running, it's which pins 
> on the Terasic I need to connect to the pins on the G540 and whether I 
> actually need DE0-Nano_DB25, it seems to have switching circuitry to 
> mimic more DB25 ports, like a mesa board I guess, I probably need 
> DE0-Nano_DB25 (I don't personally have surface mount soldering skills) 
> to give me more I/O for the VFD/relays/touch off plate/limit switches? 
>
> Newbie alert! 
>
> On 19 February 2018 at 12:24, Chris Albertson <[email protected]> 
> wrote: 
> > Does the old PC still work and can it still move the steppers?   If so 
> you 
> > have a good start.    Then you change ONE thing at a time. 
> > 
> > On Sun, Feb 18, 2018 at 4:11 PM, Richard Thornton 
> > <[email protected]> wrote: 
> >> 
> >> Hi, 
> >> 
> >> Apologies if this has been asked before. 
> >> 
> >> My computer knowledge is great, electronics knowledge is average and my 
> >> CAM knowledge is poor. 
> >> 
> >> I have a CNC6040 (for around 5 years it has been gathering dust and 
> >> spider-webs in the shed) it has the VFD and the water-cooled spindle. 
> >> 
> >> Back in the day the first thing I did with the 6040 is replace the 
> drivers 
> >> with a G540. 
> >> 
> >> I had LinuxCNC running on an old PC with a parallel port, I could move 
> the 
> >> steppers, I never actually routed anything. 
> >> 
> >> Fast forward to today and I want to get this thing running properly but 
> so 
> >> much has changed. 
> >> 
> >> I just ordered a Terasic Atlas-SoC from Mouser and it should arrive 
> today 
> >> (Initially I actually didn't realise there was a version without the 
> ARM SoC 
> >> and I ordered a DE0-Nano from Adafruit, not really cost effective for 
> me to 
> >> return it from AU to US).  I also have a BBB with a Necitec Panther 
> cape. 
> >> 
> >> Should I use the Terasic, also I see the DE0-Nano_DB25, do I need that 
> >> with the G540, if I do, is it possible to have the board made up with 
> the 
> >> components installed (I was thinking of using jumper wires from the 
> Terasic 
> >> directly to a DB25)? 
> >> 
> >> Is my understanding correct, I install machinekit on the Terasic, it's 
> >> headless, so I install something else on to a PC with a GUI and use 
> this to 
> >> send the gcode to the Terasic? 
> >> 
> >> I'm thinking I would want a pendant attached to the Terasic, I don't 
> want 
> >> to spend more that $100 on this, is there something I can get online 
> that 
> >> will work on machinekit? 
> >> 
> >> How do I handle the spindle/VFD (HY01D523B) and pump in machinekit? 
> >> 
> >> I probably want to add a touch off late and/or limit switches how to do 
> >> that in machinekit? 
> >> 
> >> From my notes the G540 has the extra capacity to handle the above: 
> >> 
> >> IEC power outlet for one relay output for the spindle pump. 
> >> 
> >> 2-pole socket for the other relay output. This would just be the 
> switched 
> >> relay contacts (Unpowered). You could use this for switching the FWD 
> >> contacts of the VFD etc. 
> >> 
> >> Four G540 inputs bought out to a DB-9 socket. Would could then wire 
> these 
> >> to limit switches etc. 
> >> 
> >> Three G540 VFD outputs would be bought out to a DB9 plug.  You could 
> use 
> >> this to control the speed of your VFD. 
> >> 
> >> 2nd parallel port cable connector for expansion at a later date. 
> >> 
> >> 
> >> Sorry about all the questions. 
> >> 
> >> 
> >> Thanks. 
> >> 
> >> 
> >> Richard 
> >> 
> >> 
> >> 
> >> -- 
> >> website: http://www.machinekit.io blog: http://blog.machinekit.io 
> github: 
> >> https://github.com/machinekit 
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> > 
> > 
> > 
> > 
> > -- 
> > 
> > Chris Albertson 
> > Redondo Beach, California 
>

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