Thanks, Chris, for the very detailed writeup.

I installed smartmontools via Macports, it works on the boot drive (Seagate), 
but on my external drives (Maxtor and G-Drive) it comes up with the same 
'unsupported' error. Guess they don't support SMART.
$ sudo smartctl -a /dev/disk2s1
smartctl 5.42 2011-10-20 r3458 [x86_64-apple-darwin10.8.0] (local build)
Smartctl open device: /dev/disk2s1 failed: Operation not supported by device

The external drives are not the boot drive.

I've been using the new drive for a day now, working on the same projects as 
before, and I've not come across any files that appear damaged or truncated. 
Everything seems kosher, but I guess it depends on what TM does when it gets a 
disk I/O error - skip the backup of that particular file? I did run Disk 
Warrior on the suspect drive before doing the asr copy, and it found nothing, a 
result which surprised me. Perhaps DW's rebuilding of the drive index was the 
cause of TM's full backup?

As much as I hate to, I guess I could zero the TM drive and start over with it.
- Nate

On Mar 26, 2012, at 8:24 PM, Chris Murphy wrote:

> I previously wrote:
> 
>> To answer your question, asr does sector copies only if you've booted from 
>> another volume, such that the state of the source volume you're copying is 
>> not changing. If you've booted from the source disk, its state changes 
>> constantly so a sector copy isn't possible, it has to do a file copy. The 
>> resulting volume has a different GUID, and a new file system.
> 
> And that also includes new inodes. And Time Machine makes heavy use of hard 
> links, which depend on inodes. That alone would be enough to require a new, 
> from scratch, Time Machine backup. 
> 
> And then there's the way the file system tracks changes using mds and file 
> system metadata, so it knows what files to incrementally backup. Chances are, 
> when asr did its file copy, all of that information was reset. So that also 
> could be a cause.
> 
> But I suspect backupd saw that the new disk had a new GUID and from that 
> determined it was going to do a full backup of everything - most efficient 
> way to go about it.
> 
> I suggest triage: open the most important files, every single one of them, 
> and see if they contain any symptoms of corruption. Top on the list, they 
> can't be opened by their creating application. Next, partial corruption which 
> you may find as formatting weirdness, or entire pages that have garbled 
> content. Images are usually more obvious when they've been corrupted.
> 
> Chris Murphy
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