It was exactly what happened that I was so careful to avoiding happening! Anyway I will drive the 140 diesel for a few days until I can figure out the next thing to try. I still think I might try just using that unused adjoining hole in the head.

On 2/7/2016 1:58 PM, Curly McLain via Mercedes wrote:
I pulled my 98 e300 in the shop yesterday for what was supposed to be a simple belt shock replacment. I knew the hole was stripped out so I already had the proper size helicoil on hand. I drilled out the hole, tapped it and inserted the helicoil. Put it all back together and after running a few minutes the damn shock popped of the rubber mounting. This was a stabilus from autohaus az but not the dealer part which j guess is supposed to be better even though it is made by stabilus. So I took the bolt back out and the helicoil came out with the bolt. So I drilled it again, tapped and put new coil in. For some reason bolt was somewhat hard to turn then snapped off all the sudden flush with the head. Great. So I pull the radiator. Spend all morning drilling on the bolt. At one point broke off a drill bit in the hole but managed to get it out. Finally get it drilled out enough to then drill the final hole size for the helicoil tap. Do that. Install another coil and for some reason even though the hole was drilled and tapped and the coil is the right size the bolt will not thread in, it's like the hole is just slightly too small. So I pull the coil out, drilled again, tapped again, ran it down and all the sudden the tap breaks! When it does the only thing I can figure is the other price shot off the wrench and the punctured the condenser, I start rapidly losing the entire ac charge. So at this point the car is screwed. Now needs a new condenser also. How the heck am I going to get this hardened tap out of the hole? There is another slightly smaller hole right next to the shock hole, I wonder if I can just bolt it to that hole? I am concerned with it rattling though since the bolt is slightly smaller. This is a nightmare. There is nothing further I can do with this car at the moment until I figure out how to extract this tap and get a new condenser here. I guess I should now start on the glow plug project for my 97 but I suspect it's got dorm fuel leaks that need to be replaced while its apart and I don't have the parts for it.

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Wow!  that is bad.

I have a 240D I'd part with for a ridiculously high offer!

Maybe you should drive that nice 124 300D.

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