OK, so I found out the wire colours I needed and testing the inj supply
at the loom connector. I got a nice bright light with key ON when bulb
was connected from the +12V side of injector wiring to ground. The bulb
stayed bright during cranking and only dropped slightly in intensity. I
did the same test using a multimeter and the voltage dropped from 12.6
to 9.9 during cranking. Is that significant?

 

I had the crossover tube off the car to get access to the loom connector
and with key ON, I could hear a high pitch hum coming from the IAC on
throttle body, is that significant?

 

I also tried bypassing the main EGI relay with a big paperclip and that
made no difference.

 

I pulled the carpet up to see the footplate where the ECU is located and
it still has the snap-off dome nut heads so no-one has ever been in
tampering with anything in there.

 

I'm still curious as to what the various relays are under the dashboard.
I found this picture, It's for a right hand drive car like mine. 

 

http://www.555subaru.co.uk/Dsc01949-1.jpg

 

It shows the fuel pump relay on the far left, the immobilzer unit above
and to the right of that, then the door lock control module further
right (opposite side of the brake pedal brackets to the fuel pump
relay). But then further to the right are about 5 other relays which I
have no idea about. I do know that at least one of them is operating and
then going off a second or two after cranking stops. Can anyone shed any
light on these or point me in the direction of a set of 2001 wiring
diagrams?

 

How likely is it that the ECU is bad, is it a common fault? And if that
is the problem, can a used ECU from another car be swapped in? I know
someone breaking a 2004 that might be a good donor for parts.

 

Thanks,

Rich

 

From: Bell, Richard (GE Energy Services) 
Sent: 11 March 2011 13:39
To: 'Ray Ayala'; [email protected]
Subject: RE: Non-starting 2001 help needed

 

I can't get access to the injector connectors, looks like would need to
remove the inlet manifold to get to them. However, I can get to the loom
connector at the front near the TB. 

 

Can someone give me the wire colour details for the injector wires at
this connector so that I can make this test?

 

Thanks,

Rich

 

 

From: Ray Ayala [mailto:[email protected]] 
Sent: 11 March 2011 05:21
To: Bell, Richard (GE Energy Services); [email protected]
Subject: Re: Non-starting 2001 help needed

 

Pull off one of the injector connectors and measure the voltage on the
two contacts, one at a time, relative to engine block ground.  One of
the contacts should have 12v on it when the key switch is on.  If
neither one does then the most likely culprit is blown contacts in the
main ign relay, but could possibly also be wiring to the relay (think
fusible link wiring) or the fuse.  If one side of the connector does
have +12v power, connect a 12v light bulb (a big incandescent bulb such
as is used for older non-LED brake lights) between ground and that 12v
contact and watch to see if the voltage on the +12v contact stays at 12v
(with the bulb lit brightly) or drops substantially lower.  If it drops
then there is a wiring or relay problem with that +12v source.  If it
doesn't drop then the ECU is not driving the injectors when you crank
the engine and you're back where you started.

        ----- Original Message ----- 

        From: Bell, Richard (GE Energy Services)
<mailto:[email protected]>  

        To: [email protected] 

        Sent: Thursday, March 10, 2011 10:02 AM

        Subject: RE: Non-starting 2001 help needed

         

        I've just checked the following:

         

        Cams turn when cranking - they do

        All fuses inside car - all good

        All fuses under hood - all good

        Main EGI relay - Seems ok, I can feel it clicking as I turn key
to on

        Main engine earth strap intact and good low resistance reading
between engine and chassis

        With key on checked power to Cam sensor and coils - all good

        Checked earth to cam sensor and coils - all good

         

        Going to borrow a spare Cam sensor and fault code reader tonight
and see if that shows anything.

         

        Rich

         

         

        From: Bell, Richard (GE Energy Services) 
        Sent: 10 March 2011 16:23
        To: 'Bill Cardell'; [email protected]
        Subject: RE: Non-starting 2001 help needed

         

        I'll do another check for broken wires and good earths etc. I
was working on the car whilst the battery was charging up. It had an
aftermarket remote central locking kit fitted that was not working
(power locking via key was still working). I traced the fault to a bad
ground under the dash. The only connection other that power and earth
was a connection to the purple wire input to the OEM power door lock
module.  I have since completely removed the aftermarket kit just in
case but it has made no difference.

         

        I also removed an aftermarket header and exhaust and replaced it
with the standard and had to disconnect the air box etc. to get access.
I've gone over these connections 2 or 3 times to see if they are all
good.

         

        I'll check the cams are turning tonight.

         

        Thanks,

        Rich

         

         

        From: Bill Cardell [mailto:[email protected]] 
        Sent: 10 March 2011 15:30
        To: Bell, Richard (GE Energy Services); Ken Bogart;
[email protected]
        Subject: RE: Non-starting 2001 help needed

         

        broken wires, loose connectors, non rotating cams? And recent
"improvements"? Always look where you last worked.

         

        
________________________________


        From: Bell, Richard (GE Energy Services)
[mailto:[email protected]]
        Sent: Thu 3/10/2011 8:09 AM
        To: Bill Cardell; Ken Bogart; [email protected]
        Subject: RE: Non-starting 2001 help needed

        Apart from cam sensor, crank sensor and immobilizer are there
any other components feeding info to the ECU that might prevent it from
firing the injectors?

         

        The first two look relatively easy to check, I've no idea how I
would troubleshoot an immobilizer issue?

         

        Thanks,

        Rich

         

        From: Bill Cardell [mailto:[email protected]] 
        Sent: 10 March 2011 14:50
        To: Bell, Richard (GE Energy Services); Ken Bogart;
[email protected]
        Subject: RE: Non-starting 2001 help needed

         

        You're not necessarily cutting *power* to the injectors-they are
turned on/off by switched ground from the ecu.

         

        
________________________________


        From: [email protected] on behalf of Bell,
Richard (GE Energy Services)
        Sent: Thu 3/10/2011 4:55 AM
        To: Ken Bogart; [email protected]
        Subject: RE: Non-starting 2001 help needed

        Battery charged up to 12.6V and cranked well so think that is
OK. I will check for cam belt today.

         

        I'm just wondering what could cut power to the fuel injectors
but still allow the fuel pump to run?

         

        Thanks,

        Rich

         

        From: [email protected] [mailto:[email protected]] On Behalf
Of Ken Bogart
        Sent: 10 March 2011 11:43
        To: Bell, Richard (GE Energy Services)
        Cc: [email protected]
        Subject: Re: Non-starting 2001 help needed

         

        Could be weak battery... but sounds like a classic broken timing
belt. Can you see the cam turning through the oil fill hole?

         

        Probably not, but simple to check for. 

        
        Ken Bogart
        -----------------------------------------------------
        96 Montego Blue FFS Coldside (His)
        97 Black & Tan (Hers)
        90 Crystal White (sons)
        ------------------------------------------------------
        http://www.miatacare.com <http://www.miatacare.com/> 
        http://www.cincimiata.com <http://www.cincimiata.com/> 
        http://www.bcchallenger.org <http://www.bcchallenger.org/> 
        MiataMail.com list owner 

        On Thu, Mar 10, 2011 at 4:23 AM, Bell, Richard (GE Energy
Services) <[email protected]> wrote:

        Hi Folks,
        
        I wonder if anyone can shed some light on my issue as I'm
getting
        nowhere at the moment. Car is a late 2001 and was running fine
before
        sitting for a week. Battery wasn't great and went flat, however,
I
        managed to get it back to full charge. Car cranks fine but
refuses to
        fire. After cranking, I pulled a plug and it was completely dry
and
        there is no spark when cranking with the plug against the cam
cover.
        However, I do hear the fuel pump run for about 0.5 seconds after
I stop
        cranking. I have no CEL and no fault codes logged. There is no
key
        warning light on to suggest immobiliser issue.
        
        Can anyone suggest any possible causes? I'm going to borrow a
crank and
        cam sensor to see if they are causing issues as I read sometimes
they
        don't cause fault codes. But other than that, what else can I
check? Can
        someone point me in the right direction of some wiring diagrams
for a
        2001?
        
        Thanks in advance,
        Rich
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