That is soooooo weird! I looked at an alternator I just bought and the only
things I could come up with are:
1. The nut is being tightened down too much and cracking the metal near the
center of the fan.
2. The fan blade is somehow getting a little bent and making contact with
the mounting ear of the case.
I could see it happening once (one of those freak cosmic kind of things) but
twice?????????
Let us know if you figure it out.
Good Luck
Greg

----- Original Message -----
From: "Anthony Pelletier" <[email protected]>
To: "Greg Overman" <[email protected]>
Sent: Wednesday, December 11, 2002 11:58 AM
Subject: Re: [a2-16v-list] Alternator fan # 2 through the hood


> No wodruff key.  I tighten it using an impact wrench.
> The fan is breaking in 1/2 and half remains on the
> shaft, the other half shoots through the hood.  I'll
> see if I can get a pic this weekend.
>
>
> --- Greg Overman <[email protected]> wrote:
> > I have had (and recently posted about) all kinds of
> > problems with my
> > alternator but haven't lost a fan yet (does Catholic
> > chest crossing thing).
> > Are you using a woodruff key on your pulley? How are
> > you tightening the
> > pulley nut? Is the fan breaking off the pulley or is
> > the nut and all coming
> > off?
> > Greg Overman
> > '90 GLI
> > ----- Original Message -----
> > From: "Anthony Pelletier" <[email protected]>
> > To: <[email protected]>
> > Sent: Wednesday, December 11, 2002 10:49 AM
> > Subject: [a2-16v-list] Alternator fan # 2 through
> > the hood
> >
> >
> > > So awhile back some of you may remember me talking
> > > about having an alternator fan shoot through the
> > hood.
> > >  Well, last night it happenend again.  Wham! there
> > > goes another one.  So the question I have for you
> > all
> > > is how do I stop this from happening???   Yes, I
> > am
> > > using the same alternator which there doesn't seem
> > to
> > > be anything wrong with.  I think its some kind of
> > > resonsance thats killing it beucase a few days ago
> > I
> > > heard this nasty noise coming from the front of
> > the
> > > motor between 4000-4500 rpm.  (sounds like a dead
> > a/c
> > > clutch or bad alternator).  Now with a new fan its
> > > gone.  I am sure glad I was a cheap ass & hadn't
> > > bought a new hood cause I would have been pissed.
> > >
> > > Tony
> > > Now with 2 holes in my hood
> > >
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> >
>
>
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