Just out of curiosity, is your thermostat opening?  Does the top rad
hose get hot?

Francois

-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of Andrew White
Sent: Tuesday, August 02, 2005 11:59 AM
To: [email protected]
Subject: [a2-16v-list] help! overheating problem!

OK- so I have an overheating problem, but I'm not really sure the car is

actually overheating. It's a 1992 16v GLI 2.0, and I just had the 
headgasket replaced last week by a good shop. They checked the head, it 
wasn't warped at all- was in great shape. Since then, I've been running 
hot- about 3/4 on the temp gauge, about 224-234 on the oil gauge. The
car 
has a brand new low-temp thermostat, as well as a passat dual radiator
fan 
set up. Should be nice and cool. The odd thing is that the overheating 
light keeps on coming on- sometimes about about 5/8ths of the way up the

temp gauge, sometimes at about 220 for oil temps. The car doesn't seem
to 
be over heating (and the coolant level is not low). The radiator fan
kicks 
on fine, but the temperatures it comes on at does not seem to reflect
what 
my gauges are reading. I've tried a few things (see below) to no avail-
has 
anyone got any ideas? It's really fustrating, my next step might be to 
replace the actual coolant temp sensor and see if that helps.

What I've done:
1. "Burp" the coolant system to get out air bubbles, there were some,
but 
not a ton (am going to redo that today)
2. Tried bypassing the coolant level sensor, overheat light still came
on.
3. Clean up the wire on the coolant temp sensor, overheat light still
came on.
4. Put in a new thermostat (180 degree), overheat light still came on.
5. Checked timing- was right on.

The odd thing is that sometimes my oil temps hits 230 on the highway
when I 
have the A/C on, and the overheat light comes on. Turning off the A/C
cools 
the car back to about 224, overheat light goes off. It sounds like a
flow 
problem to me, but the radiator heats across the whole thing, it looks
like 
I have good flow back to the return bottle, and the water pump is not 
leaking/makes no noise.

Help!!

Andrew

........................................................................
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26 + 6 = 1 

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