I installed new strut mounts today and the clunk does appear to be gone.
 The driver side mount was really in bad shape.  I hammered the metal inner
section away from the rubber mount with minimal effort just for fun.

On Wed, Oct 17, 2012 at 9:33 AM, Anthony Pelletier <[email protected]> wrote:

> Do you also hear any noise when you go over bumps, or just when you take
> off? Other things to look at.. control arm bushings, brake carriers &
> pads(are the pads moving in the carriers), ball joints(if they came from
> german auto & you didnt ask for a specific brand they are probably optimal
> which are total shit.)
> Just a few things to check while I play mechanic at my desk...
> Tony
>
> Sent from Yahoo! Mail on Android
>
>  ------------------------------
> * From: * Chad Rebuck <[email protected]>;
> * To: * Volkswagen a2 16v discussion list <[email protected]>;
> * Subject: * Re: [a2-16v-list] inner cv joints bad?
> * Sent: * Wed, Oct 17, 2012 4:46:53 AM
>
>   I did narrow the sound down to the drive side.  When I brake I can hear
> a
> cluck and then again when I take off from a stop I hear it.  Happens at
> each stop/go now.
>
> I did order a pass side axle since I could hear a recurring solid sounding
> click under slight braking load while car was on stands.  I was thinking of
> replacing the strut mount when I replace the axle.  The paperwork from my
> shine suspension (dated 2002) indicated that 90 passat strut bearings were
> provided.  I noticed on http://www.germanautoparts.com that the passat
> mounts run a couple dollars higher than the standard 16v jetta units.  I
> see the vr6 conversion option too but that is $170 as opposed to $25 for
> stock.
>
> I'll probably just order the passat mounts since I know they worked ok.
> I'm not expecting these to be as good as the vr6 mounts but they did last
> me 10 years and 50k miles.  I am not confident they have quit on me yet,
> but I am really bothered by this clunk I haven't been able to pinpoint.
> Replacing the axle and the mount at the same time doesn't add much work.
>
>
> On Sat, Oct 6, 2012 at 3:45 PM, Chad Rebuck <[email protected]> wrote:
>
> > I did tighten those bolts to 33 foot pounds.  Yup, I used the gasket that
> > came with the boot kit. Now that I think about it I do believe it was
> > making noise before I even removed the axle. The noise is just getting a
> > little worse now.
> > On Oct 6, 2012 3:28 PM, "Jack Simon" <[email protected]> wrote:
> >
> >> Did you put new gaskets between the flange and the inner CV when you put
> >> them in??  Torque setting for them is, I think, 36 ft.lbs.  Could be the
> >> bolts have worked loose and letting it seep out.  Got my last set of
> cork
> >> gaskets from NAPA.......Jack
> >>
> >>
> >>
> http://www.napaonline.com/Catalog/Result.aspx?Ntt%3dCV%2bjoint%2bgskets%26Ntk%3dKeyword%26Nty%3d1%26N%3d599001%2b101992%2b50074%2b2074015
> >>
> >> On 6 Oct 2012, at 15:00, Chad Rebuck wrote:
> >>
> >> There is no sound when turning, so I don't suspect the outer cv joints
> are
> >> bad.  I would not think the inner cv joints Its driving me nuts.
> >>
> >> _______________________________________________
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> >> [email protected]
> >> http://mail.a2-16v.com/mailman/listinfo/a2-16v-list
> >>
> >
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