Thanks! ;-)

I would like to provide more text on the site, but it takes a lot of time
to write something right.. So I try to make more photos ;-)

http://dalibor.farny.cz/custom-stems-first-attempt/

Dalibor

2012/6/17 kay486 <luckyl...@gmail.com>

> I really like the update on your page! Yove made quite some progress :)
>
>
> On Sunday, June 17, 2012 8:53:26 PM UTC+1, Dalibor wrote:
>>
>> Nice information about making stems are in the Roth's book noticed
>> recently here.. "Vacuum sealing techniques", for those interested in this
>> book, let me know outside, I will post link..
>>
>> I have already got a small test mold made from graphite, 13-pin.. My
>> original intention was to arrange some kind of furnace in microwave oven
>> and melt the glass directly in the mold with dumet wires inside.. But no
>> luck yet, I am able to heat a piece of the carbide to 1000C, but the power
>> is to small to heat all the mold with glass. Another thing is, that at this
>> temperature, the graphite reacts with oxygen producing CO2 and degrades.. I
>> think 10 cycles is maximum for one mold. The furnace with controlled
>> atmosphere (nitrogen, argon, CO2 ..) would be the best.. I am going to ask
>> my friend to test that process in their lab, he has a special tubular
>> furnace able to go above 2000C ;-)
>>
>> I am preparing some short blogpost about my fail ;-) I will publish it
>> tonight. Except that, I had also some small success, sealed argon tubes..
>> that post is already done:
>>
>> http://dalibor.farny.cz
>>
>> Dalibor
>>
>> 2012/6/17 Dalibor Farný <dali...@farny.cz>
>>
>>> Hi John,
>>>
>>> are You sure that only gravity is enough for the glass to flow to the
>>> mold? At what temperatures? I tried 800C and no luck..
>>>
>>> Dalibor
>>>
>>>
>>> 2012/6/17 John Rehwinkel <jreh...@mac.com>
>>>
>>>> > How exactly would you proceed making - say - 13 pin tube bases? You
>>>> need a lot of temperature for that and precisely formed tools. So far this
>>>> is nothing I can see myself doing in the near future. I know a person who
>>>> makes his own (borosilicate glass) sockets, I might be able to adopt the
>>>> principle some day.
>>>>
>>>> The tool part isn't too tough, just carve it out of graphite with pin
>>>> recesses.  CNC machining would be the way I'd go, but back in the day it
>>>> was done by reading scales on handwheels, and obviously it could still
>>>> be done that way.  Once you have your graphite mold/pin holder,
>>>> get some nice 3-part pins and lead glass tubing of an appropriate
>>>> diameter.  Lead glass is the way to go here - it liquifies enough to
>>>> gravity flow into molds like this.  Slice off rings that have
>>>> sufficient glass to make your bases, drop pins into your mold, put the
>>>> glass ring
>>>> around them, and melt the whole shebang.  For extra niceness, you can
>>>> have an upper mold half that forms little mounds of glass over
>>>> the pins themselves and flattens the rest of the base into a disc.  Let
>>>> it cool, and violà!  The first one will be a real bear, as you have to
>>>> make the molds determine the amount of glass, temperature to use, etc.
>>>>  But once you have the molds made and the procedure down,
>>>> you can knock out additional bases fairly easily.
>>>>
>>>> - John
>>>>
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>>>>
>>>
>>>
>>> --
>>> Dalibor Farny
>>> http://dalibor.farny.cz
>>>
>>>
>>>
>>
>>
>> --
>> Dalibor Farny
>> http://dalibor.farny.cz
>>
>>
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-- 
Dalibor Farny
http://dalibor.farny.cz

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