Thanks for the input Joe.
I pinched the hose and cut a one square inch off the gas cap seal.
Rides better than ever with no problems.

On May 1, 10:33 am, "Joe '86 450" <[email protected]> wrote:
> I'm not sure how you'd vent the cap.
>
> Background story: When I bought the bike the evap system was gone but
> the vent line was blocked off. I would ride and the bike would
> eventually stall because a vacuum developed in the tank. Until I found
> the blocked vent tube, I lived with the problem by opening the gas cap
> every once in a while during a ride. Kind of a pain but the bike would
> run fine. I looked at modifying the cap before I found the vent tube,
> and couldn't come up with a reasonable way short of drilling a small
> hole straight through it.
>
> I would suggest pinching off the evap hose, using your old cap and see
> what happens. Just keep a spare key in the lock on the cap as you ride
> so you can pop it open if the bike starts to bog down. Maybe the cap
> won't seal correctly anyway.
>
> Joe
>
> On Apr 24, 8:35 am, solarDog <[email protected]> wrote:
>
> > Thanks for the response.... Unfortunately the replacement tank did not
> > have the cap. I am using the cap that was on the original (evap
> > system) tank.
> > Is there a way to modify the cap? Or should I start looking for a
> > vented cap?
>
> > On Apr 23, 11:23 am, "Joe '86 450" <[email protected]> wrote:
>
> > > My 450's evaporative control system was removed by the previous owner
> > > and the bike runs fine. If you are re-using your old cap make sure it
> > > is vented. The cap on the california models is supposed to seal tight
> > > and the tank is vented through the evap system.
>
> > > On Apr 22, 8:33 am, solarDog <[email protected]> wrote:
>
> > > >  I recently replaced a rusted out gas tank on a 85 Nighthawk 650. I
> > > > did not realize that the replacement tank did not have the output
> > > > "drain" to attach to the bike's evaporative emissions control system.
> > > > I know that this is a California requirement.( I live in Vermont )
> > > > My question is can I bypass this by pinching the hose or is it more
> > > > involved?
> > > > Any input would be greatly appreciated.
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