Dennis:

I cant get the axel nut loose and I am afraid I am going to break a
nuckle or worse something on the bike.   The wheel appears to spin
true.I think the axel is fine.  I would like to proceed with
reassembly.  Please advise.  Please note I have replaced the brake
pads already.

Glen


On Jan 26, 12:41 am, Dennis Hammerl <[email protected]> wrote:
> Send pix as attachments. The wear you describe is not right. Pads should wear 
> evenly. Wheel is cocked to do this. Your measurements showed this too. That 
> would cause the contact patch to be off-center. A careful re-assembly is 
> going to take care of this. Still have to inspect the axle and get that right 
> first. Gee, this bike will be totally different when you get done. Handle and 
> brake better.
>
> ________________________________
> From: Snookfever <[email protected]>
> To: Nighthawk Motorcycle Lovers! <[email protected]>
> Sent: Tue, January 26, 2010 12:29:33 AM
> Subject: [Nighthawk Lovers] Re: alignment further
>
> Dennis;
>
> I do not know how to post a picture to an existing string.  The pads
> are worn as if on a skew. One pads is thinner at the top then it is at
> the bottom and the other pad is the opposite thicker on  the top then
> on the bottom. Wheel spin was relative to axel in hand.  When in the
> forks without brakes wheel spins smooth and easy. I took a picture of
> the pads and will try to e-mail to you directly.Still can get nut off
> soking it in blaster.
>
> Glen
>
> On Jan 25, 11:22 pm, Dennis Hammerl <[email protected]> wrote:
>
>
>
>
>
> > Wear is uneven ? Send pix. Wheel requires some effort to turn ? Something 
> > very wrong here. Get the axle apart and see. Resolve this before we go any 
> > further. This sounds like an assembly problem. Incorrect order of assembly 
> > or parts missing. The speedo drive cannot drag the wheel down but a missing 
> > bearing spacer would. Let's see the pads and what they tell us. The wear 
> > pattern is a giveaway.
>
> > ________________________________
> > From: Snookfever <[email protected]>
> > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > Sent: Mon, January 25, 2010 9:27:36 PM
> > Subject: [Nighthawk Lovers] Re: alignment further
>
> > Dennis:
>
> > I have rexamined everything very closley and here is what I found:
>
> > Found a very small amount of play in the neck, tightened 1/8 turn.
>
> > Brake pads are mettalic and wear is uneven and down to 1/8 inch or
> > less (I have new organic pads).
>
> > I still cant get axle nut loose. Fok oil leaked out of the anti-dive
> > adjust. Leak is now fixed will try to get axle nut off again later.
> > Spinning wheel in the forks it looked true and has no play. Axle spins
> > but not without effort, I am  assuming speedo is slowing it down.
>
> > I examined the fork tubes carefully with a strait edge and I cant find
> > any defects.
>
> > What course of action do you recommend next?
>
> > Glen
>
> > On Jan 24, 11:12 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > Is there any movement of the relationship between the upper and lower 
> > > fork bridges while twisting ? Did you get the axle out ?
> > > While twisting the tubes, is there any movement of the very bottom of the 
> > > fork ? Your measurements show that there is something flexed somewhere. 
> > > The first things to flex are fork tubes. That's why this is so important. 
> > > If you can't find any deviation in any component, then let's try 
> > > reassembly in a very special sequence.
>
> > > ________________________________
> > > From: Snookfever <[email protected]>
> > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > Sent: Sun, January 24, 2010 10:54:40 PM
> > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > Dennis:
>
> > > Twisting forks in the clamps I do not notice any binding or tight
> > > spots?  Now what?
>
> > > Glen
>
> > > On Jan 20, 10:51 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > > Other than disabling the anti-dive, it shouldn't make a difference. 
> > > > There's something wrong with your bike and it may be cured by careful 
> > > > re-assembly. But, don't hurry to get there.
>
> > > > ________________________________
> > > > From: Snookfever <[email protected]>
> > > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > > Sent: Wed, January 20, 2010 10:28:58 PM
> > > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > > Dennis:
>
> > > > Not sure if this could  make a difference, but when I replace my fork
> > > > seals last year I disasembled the forks to clean out all the old oil
> > > > and I misplaced the ball berring and spring that act as the holder for
> > > > the anti dive adjustment nob. I assembled with out it and used an o
> > > > ring to hold the nob in place.  I recently found the ball bering and
> > > > spring and replaced them tonight.
>
> > > > Glen
>
> > > > On Jan 20, 10:15 pm, Snookfever <[email protected]> wrote:
>
> > > > > Dennis:
>
> > > > > Calipers working fine, pins still have grease and slide smooth
> > > > > (calipers cleaned and pins greased when I did the fork seals last
> > > > > year)
> > > > > Brake pads at 50% look fine no unusual wear
> > > > > No problems with fork brace or fender
> > > > > Wheel mounted correctly
> > > > > Forks slide in an out smoothly
> > > > > Cant get axle nut loose to remove axle from wheel.  Is it standard
> > > > > thread left loosy?
> > > > > Axle has no play
> > > > > Checked wheel base and it measure 59.5 inches (axle center to axle
> > > > > center).
>
> > > > > What next?
>
> > > > > On Jan 19, 10:45 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > > > > Very good. That was an incidental because it was a good time to 
> > > > > > perform the check. Better to find a problem now and not later. 
> > > > > > Twisting the fork tubes and such are more to the point. While you 
> > > > > > have a small deviation from correct, it makes it harder to find the 
> > > > > > exact flaw. I do expect the fork tubes to be somewhat flexed. 
> > > > > > Another thought that passed through is a misplaced spacer on the 
> > > > > > front axle. The purpose of all this is to return it to a near 
> > > > > > perfect alignment in two planes. Yours is off in both. That's what 
> > > > > > is leading me to flexed fork tubes. When this is reassembled, there 
> > > > > > will be a sequence of operations to insure alignment. I've found 
> > > > > > over the years that a good many people will replace a tire and 
> > > > > > neglect the fine points of assembly. Go slow and be methodical.
>
> > > > > > ________________________________
> > > > > > From: Snookfever <[email protected]>
> > > > > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > > > > Sent: Tue, January 19, 2010 10:25:40 PM
> > > > > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > > > > Dennis:
>
> > > > > > Smooth as glass left to right and no movement up and down. Will 
> > > > > > check
> > > > > > the brake calipers and front axle towmorrow.
>
> > > > > > Glen
>
> > > > > > On Jan 17, 4:52 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > > > > > This should keep you busy for a while. Get back to me.
>
> > > > > > > ________________________________
> > > > > > > From: Snookfever <[email protected]>
> > > > > > > To: Nighthawk Motorcycle Lovers! 
> > > > > > > <[email protected]>
> > > > > > > Sent: Sun, January 17, 2010 1:28:23 PM
> > > > > > > Subject: [Nighthawk Lovers] Re: alignment
>
> > > > > > > Dennis:
>
> > > > > > > Test results are as you predicted. The front wheel is not square 
> > > > > > > and
> > > > > > > it is not centered when compared to the rear. Off aligment by 
> > > > > > > about
> > > > > > > +/- 3/8 inch and out of square by +/- 1/8 inch.  Tires were 10 
> > > > > > > lbs low
> > > > > > > on air. No signs of front end damage or repair.  Please note I
> > > > > > > replaced the fork seals when I first got it and completely
> > > > > > > dissasembled both forks .  The shop manual doesnot specify a the 
> > > > > > > fork
> > > > > > > placement (height) in the clamps.  The are currently  3/8 inch  
> > > > > > > (fork
> > > > > > > tube not including cap) above the top clamp same for both sides.
>
> > > > > > > What next?
>
> > > > > > > Glen
>
> > > > > > > On Jan 15, 11:52 pm, Dennis Hammerl <[email protected]> wrote:> 
> > > > > > > Start here Glen.
>
> > > > > > > >  alignment.doc
> > > > > > > > 29KViewDownload
>
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> > > > > > >  further checks.doc
> > > > > > > 13KViewDownload
>
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