Dennis:

Twisting forks in the clamps I do not notice any binding or tight
spots?  Now what?

Glen

On Jan 20, 10:51 pm, Dennis Hammerl <[email protected]> wrote:
> Other than disabling the anti-dive, it shouldn't make a difference. There's 
> something wrong with your bike and it may be cured by careful re-assembly. 
> But, don't hurry to get there.
>
> ________________________________
> From: Snookfever <[email protected]>
> To: Nighthawk Motorcycle Lovers! <[email protected]>
> Sent: Wed, January 20, 2010 10:28:58 PM
> Subject: [Nighthawk Lovers] Re: alignment further
>
> Dennis:
>
> Not sure if this could  make a difference, but when I replace my fork
> seals last year I disasembled the forks to clean out all the old oil
> and I misplaced the ball berring and spring that act as the holder for
> the anti dive adjustment nob. I assembled with out it and used an o
> ring to hold the nob in place.  I recently found the ball bering and
> spring and replaced them tonight.
>
> Glen
>
> On Jan 20, 10:15 pm, Snookfever <[email protected]> wrote:
>
>
>
> > Dennis:
>
> > Calipers working fine, pins still have grease and slide smooth
> > (calipers cleaned and pins greased when I did the fork seals last
> > year)
> > Brake pads at 50% look fine no unusual wear
> > No problems with fork brace or fender
> > Wheel mounted correctly
> > Forks slide in an out smoothly
> > Cant get axle nut loose to remove axle from wheel.  Is it standard
> > thread left loosy?
> > Axle has no play
> > Checked wheel base and it measure 59.5 inches (axle center to axle
> > center).
>
> > What next?
>
> > On Jan 19, 10:45 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > Very good. That was an incidental because it was a good time to perform 
> > > the check. Better to find a problem now and not later. Twisting the fork 
> > > tubes and such are more to the point. While you have a small deviation 
> > > from correct, it makes it harder to find the exact flaw. I do expect the 
> > > fork tubes to be somewhat flexed. Another thought that passed through is 
> > > a misplaced spacer on the front axle. The purpose of all this is to 
> > > return it to a near perfect alignment in two planes. Yours is off in 
> > > both. That's what is leading me to flexed fork tubes. When this is 
> > > reassembled, there will be a sequence of operations to insure alignment. 
> > > I've found over the years that a good many people will replace a tire and 
> > > neglect the fine points of assembly. Go slow and be methodical.
>
> > > ________________________________
> > > From: Snookfever <[email protected]>
> > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > Sent: Tue, January 19, 2010 10:25:40 PM
> > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > Dennis:
>
> > > Smooth as glass left to right and no movement up and down. Will check
> > > the brake calipers and front axle towmorrow.
>
> > > Glen
>
> > > On Jan 17, 4:52 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > > This should keep you busy for a while. Get back to me.
>
> > > > ________________________________
> > > > From: Snookfever <[email protected]>
> > > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > > Sent: Sun, January 17, 2010 1:28:23 PM
> > > > Subject: [Nighthawk Lovers] Re: alignment
>
> > > > Dennis:
>
> > > > Test results are as you predicted. The front wheel is not square and
> > > > it is not centered when compared to the rear. Off aligment by about
> > > > +/- 3/8 inch and out of square by +/- 1/8 inch.  Tires were 10 lbs low
> > > > on air. No signs of front end damage or repair.  Please note I
> > > > replaced the fork seals when I first got it and completely
> > > > dissasembled both forks .  The shop manual doesnot specify a the fork
> > > > placement (height) in the clamps.  The are currently  3/8 inch  (fork
> > > > tube not including cap) above the top clamp same for both sides.
>
> > > > What next?
>
> > > > Glen
>
> > > > On Jan 15, 11:52 pm, Dennis Hammerl <[email protected]> wrote:> Start 
> > > > here Glen.
>
> > > > >  alignment.doc
> > > > > 29KViewDownload
>
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> > > >  further checks.doc
> > > > 13KViewDownload
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